Kargo Master 40649TL - Product Warnings and Preparation; General Warning; Tools Needed; Before You Begin

Installation Instructions – 40649TL
For Technical Support Call: 800-343-7486 Monday-Friday 7AM - 4 PM (PST) Page 1
*PLEASE READ ALL INSTRUCTIONS AND WARNINGS PRIOR TO ASSEMBLING, INSTALLING,
AND USING THIS PRODUCT.*
Warning
Always check for wires, fuel tanks and lines, brake lines and other important vehicle
functionality items prior to drilling and installing all products.
Tools Needed
3/8” Wrench and Socket
7/16” Wrench and Socket
Drill
25/64” Bit
Phillips Driver
10mm Wrench and Socket
1/2” Wrench and Socket
9/16” Wrench and Socket
Table of Contents
Parts List ............................................................................................................................................................ 2
Hardware .......................................................................................................................................................... 3
Step 1 – Attaching Side Wings .......................................................................................................................... 4
Step 2 – Attaching Top Panel ............................................................................................................................ 5
Step 3 – Attaching Bottom Plate ....................................................................................................................... 5
Step 4 – Attaching Roof Support ...................................................................................................................... 6
Step 5 – Installing Handle Mount ..................................................................................................................... 6
Step 6 – Installation Preparation ...................................................................................................................... 7
Step 7 – Installing Partition to Floor ................................................................................................................. 8
Step 8 – Installing Partition to Floor ................................................................................................................. 9
Step 9 – Installing Driver Side Wing to Van Siding .......................................................................................... 10
Step 10 – Installing Roof Support to Van Siding ............................................................................................. 11
Step 11 – Installing Handle to Handle Bracket ............................................................................................... 11
Step 12 – Installing Wing to “B” Pillar ............................................................................................................. 12
Before You Begin
 Read all instructions prior to installing any Kargo Master product.
 Be sure to have 40640 partition assembled and ready to be installed before continuing.