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KE2 Efficiency - User Manual

KE2 Efficiency
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Parts List
The following parts are included in the
KE2 Evaporator Eciency (KE2 Evap) controller kits:
Kit #20178 with 120/208-240 VAC controller
Kit #20844
with 120/208-240 VAC controller
Kit #20631
with 120/208-240 VAC controller
Kit #21096
with 120/208-240 VAC controller
Kit #20222
Beacon® I & II replacement controller
(1) KE2 Evaporator Eciency controller
(1) high voltage safety shield
(3) 10’ temperature sensors
(4) 90 degree quick disconnects
(5) self-tapping screws
(2) course thread screws (1) ne thread machine screw with
lock washer
(1) KE2 Terminal Board
(1) KE2 Evap Navigation sticker
(2) 1/2” plastic knockout plugs
(4) wire ties (rated for low temp)
(1) Air sensor mount
(1) 5-position screw down terminal (for EEV)
(4) 3-position screw down terminals (for power in, transducer
and 3A relay)
(9) 2-position screw down terminals (for sensors and digital
input, analog output)
1) 120 Voltage jumper
(1) 208-240V Voltage jumper (already on back of KE2 Evap)
© Copyright 2015 KE2 Therm Solutions, Inc., Washington, Missouri 63090
Q.1.3
July 2015
KE2 EvaporatorEfciency
Quick Start Guide
Supplies List
The KE2 Evap is supplied with all of the accessories required for the con-
troller to work, however, standard truck stock items will also be required
to install the controller. To simplify the installation, a list of items has
been provided.
Conduit to go between the controller and the evaporator
(2) Conduit connectors (straight or elbow as required)
(11) High voltage wires matched to the load of the heaters, fans,
liquid line solenoid, alarm (if used), and the controller.
(8) Spade Connectors matched to gauge of high voltage wires
Wire labeling (numbers, colors, etc.)
Additional wire ties
18 gauge twisted shielded pair (if extending sensor wires)
Foam insulation if running wires outside the space.
Silicone (for sealing any box penetrations)
Accessories to Aid in Installation
The following parts are available separately:
10’ Wire Harness pn 20736,
25’ Wire Harness pn 20670
40’ Wire Harness pn 20737
KE2 Evap Mounting Box pn 20687
Further information on the Wire Harness and Mounting Box can be found in
literature Q-1-21.
L M N
D
E
O
P
F
B
Left Arrow & Right Arrow
Use to move between Menus columns
Up Arrow & Down Arrow
Scroll through Menu Parameters
ENTER
Press and hold ENTER for 3 seconds, when
display is blinking changes can be made.
BACK
Press BACK to return to the previous view.
Press and hold ENTER for 3 seconds.
Change settings:
Save changes:
Moving through controller menus:
Return to Main Menu:
Lights:
Red - critical alarm (system not running)
Yellow - non-critical alarm (system running)
Green - compressor should be on
- compressor waiting on timer to start/stop
ENTER
Press ENTER to go from parameter to value.
Toggle beween
description & value :
Menu Layout:
Variables Manual*
(view only)
Alarms
(view only)
ENTER
Setpoints
Enter
Password
NO ALARM
EMAIL FAILURE
ROOM TEMP
DERIVATIVE
ROOM TEMP
FIRMWARE VERSION
MANUAL CONTROL
CLEAR MD
Controller Navigation
ENTER
ENTER
BACK
Press BACK 3 - 4 times
If you lose your place:
* For manual defrost use MANUAL CONTROL
BACK
24-hour Emergency Support: 1.888.337.3358 www.ke2therm.com
pn 21061 9-14
A
C
G H
I
J
K
This reference should remain on site with the installed KE2 Evaporator Eciency controller.
A
C
D
E
F
G
H
I
J
K
L
M
N
B
O
P
20844 KE2 Ultimate Install kit includes KE2 Mounting Box pn 20687 and 40’
colored temperature sensors
20631 kit does not include temperature sensors
21096 KE2 Supermarket Retrot kit also includes KE2 Mounting Box pn 20687,
10’ Wire Harness pn 20736, Ethernet Adaptor pn 20938, & Door Switch 20543
20222 Beacon® kit includes an extra temperature sensor, and pressure
transducer with cable.
Now with
Smart Access!
Get your controller
online in 3 easy steps.
See page16
Question and Answer IconNeed help?

Do you have a question about the KE2 Efficiency and is the answer not in the manual?

Overview

The KE2 Evaporator Efficiency controller is a sophisticated device designed to optimize the operation of refrigeration systems, particularly evaporators, by managing various parameters to enhance energy efficiency and system performance. It offers comprehensive control over defrost cycles, fan operation, and liquid line solenoids, while also providing advanced monitoring and diagnostic capabilities.

Function Description

The KE2 Evaporator Efficiency controller serves as the central intelligence for an evaporator unit. Its primary function is to maintain a desired room temperature while minimizing energy consumption. It achieves this by:

  • Defrost Management: The controller intelligently manages defrost cycles, initiating them only when necessary based on frost accumulation and terminating them efficiently to prevent excessive energy use. It supports various defrost types, including Electric, Air, Hot Gas with Liquid Line Solenoid/Compressor relay off, and Hot Gas with Liquid Line Solenoid/compressor relay on.
  • Fan Control: It regulates evaporator fan operation, allowing for variable speed control (0-10V DC signal) and different modes (ON WITH COMPRESSOR, PERMANENT, MANAGED, CONTROL FOR TITLE 24) to optimize airflow and reduce energy consumption.
  • Liquid Line Solenoid/Compressor Relay Control: The controller manages the liquid line solenoid or compressor relay, ensuring efficient refrigerant flow and system operation.
  • Temperature Monitoring: It continuously monitors multiple temperature points within the system, including room temperature, coil temperature, suction temperature, and auxiliary temperatures, using up to four temperature sensors.
  • Pressure Monitoring: A pressure transducer allows the controller to monitor suction pressure, which is crucial for calculating saturation temperature and optimizing system performance.
  • Alarm Management: The controller features a robust alarm system that notifies users of critical conditions such as high/low superheat, high/low air temperature, sensor failures, communication errors, and door open events.
  • Electric Expansion Valve (EEV) Control: For systems equipped with EEVs, the controller provides precise control over valve opening, motor type (unipolar/bipolar), motor step rate, and maximum valve steps to optimize superheat and refrigerant flow.
  • Digital Inputs: Multiple digital inputs allow for integration with external devices such as door switches, system off commands, external alarms, and defrost interlocks.
  • Smart Access: This feature provides quick and easy real-time access to the refrigeration system 24/7 via a web portal, enabling remote monitoring, adjustment of parameters, and alarm notifications via text or email.

Important Technical Specifications

  • Input Voltage: 120V or 208-240V
  • Ambient Temperature Range: -40°F to 140°F
  • Operating Temperature Range: -40°F to 140°F
  • Display: 4-digit alphanumeric LED
  • IP Rating: IP65
  • Inputs:
    • (4) Temperature sensors (KE2 SKU 20200)
    • (1) Pressure transducer (KE2 SKU 20204)
  • Valve Types: Unipolar and bipolar stepper motors (12V) (Beacon® is 21V)
  • Relays:
    • 20A resistive (defrost)
    • 10A inductive (evaporator fan)
    • (2) 3A inductive rated cycles
  • Digital Inputs: 3 configurable digital inputs for various functions (door contact, 2nd air temp setpoint, disabled, system off, external alarm notification, defrost lockout, defrost interlock, lights).
  • Communication: Standard TCP/IP
  • Pressure Transducer:
    • Pressure Range: 0 to 150 psia
    • Proof Pressure: 450 psi
    • Burst Pressure: 1500 psi
    • Operating Temp: -40°F to 275°F
  • Temperature Sensor Specs: -60°F to 150°F moisture resistant package
  • Wire Harness Options: 10', 25', and 40' lengths (pn 20736, 20670, 20737 respectively).
  • Mounting Box: KE2 Evap Mounting Box pn 20687.

Usage Features

  • User-Friendly Interface: The controller features a 6-button interface (Left, Right, Up, Down, ENTER, BACK) for intuitive navigation through menus and parameters.
  • Introduction Mode: Upon initial power-up, the controller enters an Introduction Mode, guiding the user through essential setup parameters like ROOM TEMP, DEFROST TYPE, and VALVE TYPE.
  • Password Protection: Access to setpoints and manual control is protected by an Installer Password (default 2222), preventing unauthorized modifications. A separate User Password (default 1111) provides access to room temperature setpoint.
  • Remote Access (Smart Access):
    • Auto-Launch: Smart Access automatically launches, eliminating the need for complex IT setup.
    • No Port Forwarding/VPN Required: Simplifies network configuration.
    • Customized Dashboard: Allows remote viewing of all controllers on a single page.
    • Alarm Notifications: Provides alarm notifications via text or email.
    • Web Portal: Accessible via PC, tablet, or smartphone through http://smartaccess.ke2therm.net.
  • Flexible Installation: The controller can be installed inside or outside the controlled space, or at the condenser (with an enclosure for outdoor use).
  • Wiring Options: Supports both standard wiring and optional KE2 Wire Harnesses for simplified installation and troubleshooting.
  • Sensor Placement Guidance: Detailed instructions are provided for optimal placement of coil and air temperature sensors to ensure accurate readings and efficient operation.
  • Multi-Evaporator Control: Options for synchronous or independent control of multiple evaporators, and sharing of sensor data among bonded controllers.

Maintenance Features

  • Diagnostic Information: The controller's display provides real-time status updates on various parameters, including room temp, coil temp, system mode, superheat, suction pressure, valve position, and relay states, aiding in troubleshooting.
  • Alarm History: The alarm menu allows viewing of current and past alarm conditions, helping identify recurring issues.
  • Firmware Updates: The controller's firmware can be updated to incorporate new features and improvements.
  • Easy Sensor Replacement: Sensors are designed for straightforward attachment and replacement using screw terminals and connectors.
  • Safety Features: Includes a high voltage safety shield and emphasizes adherence to local wiring codes for safe installation and operation. The defrost safety (Klixon®) should not be removed from the circuit.
  • Service Loop: Recommendations for leaving a service loop in sensor wiring facilitate future adjustments or replacements.
  • On-site Documentation: Instructions recommend leaving the manual on-site for convenient access during future service.

KE2 Efficiency Specifications

General IconGeneral
BrandKE2
ModelEfficiency
CategoryController
LanguageEnglish

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