EasyManua.ls Logo

Kemppi Master MLS 3500 User Manual

Kemppi Master MLS 3500
28 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operating manual • English
Käyttöohje • Suomi
Bruksanvisning • Svenska
Bruksanvisning • Norsk
Brugsanvisning • Dansk
Gebrauchsanweisung • Deutsch
Gebruiksaanwijzing • Nederlands
Manuel d’utilisation • Français
Manual de instrucciones • Español
Instrukcja obsługi • Polski
Инструкции по эксплуатации • По-русски
操作手册中文
Manual de utilização • Português
Manuale d’uso • Italiano
EN
FI
SV
NO
DA
DE
NL
FR
ES
PL
RU
ZH
Master MLS™
MasterTig MLS™
MasterCool™
2500, 3500
3000, 4000
10
PT
IT

Other manuals for Kemppi Master MLS 3500

Question and Answer IconNeed help?

Do you have a question about the Kemppi Master MLS 3500 and is the answer not in the manual?

Kemppi Master MLS 3500 Specifications

General IconGeneral
Welding ProcessesMMA, TIG
Power SourceInverter
Rated Input Current16 A
Output Current Range5-350 A
Duty Cycle60% at 350 A
Duty Cycle MMA60% at 350 A
Duty Cycle TIG60% at 350 A
Protection ClassIP23S
Output Current MMA10-350 A
Output Current TIG350 A
Output Voltage Range10-34 V

Summary

1. PREFACE

1.1 GENERAL

General information about the Master/MasterTig MLS equipment and its benefits.

1.2 PRODUCT INTRODUCTION

Overview of Master MLS and MasterTig MLS welding systems and their components.

2. INSTALLATION

2.1 REMOVAL FROM PACKAGING

Instructions for checking the equipment after unpacking and verifying the delivery.

2.2 LOCATING THE MACHINE

Guidelines for placing the machine in a suitable operating environment.

2.3 SERIAL NUMBER

Information on the location and importance of the machine's serial number.

2.4 INSTALLATION

Diagram and identification of connection points on the machine.

2.5 INSTALLATION OF THE PANEL

Steps for connecting and mounting the function panel to the power source.

2.6 DISTRIBUTION NETWORK

Information on harmonic currents and compliance with IEC 61000-3-12.

2.7 MAINS CONNECTION

Instructions and safety notes for connecting the power cable to the mains supply.

2.8 WELDING CABLE CONNECTIONS

Guidelines for connecting welding cables, including polarity and earthing.

2.8.1 Choosing welding polarity in MMA welding

How to change welding polarity by selecting the correct cable connector.

2.8.2 Earthing

Proper procedures for connecting the earth clamp for optimal contact.

2.9 COOLING UNIT TO MASTERCOOL 10

Instructions for installing and connecting the MasterCool 10 cooling unit.

2.10 SHIELD GAS

Information on using inert gases for TIG welding and gas flow rate recommendations.

2.10.1 Installation of gas bottle

Step-by-step guide for installing a gas bottle and connecting the regulator.

3. OPERATION

3.1 WELDING PROCESSES

Details on MMA, TIG, Synergic Pulsed TIG, and Long Pulsed TIG welding methods.

3.1.1 MMA welding

Explanation of MMA welding capabilities and parameters.

3.1.2 TIG welding

Description of MasterTig MLS power sources and their TIG welding capabilities.

3.1.3 Synergic Pulsed TIG welding (a)

Explanation of the synergic pulsed TIG process and its benefits for welding.

3.1.4 Long Pulsed TIG welding (b)

Details on long pulsed TIG welding for better weld pool control.

3.2 OPERATION FUNCTIONS

Covers power source, function panels, saving settings, remote control, and setup.

3.2.1 Power source

Information on switching the welding machine on and off and safety precautions.

3.2.2 Function panels

Overview of different function panels (MEL, MEX, MTL, MTX, MTZ, MTM) and indicator lights.

MMA Welding Panel MEL

Detailed description and controls of the MEL panel for MMA welding.

MMA Welding Panel MEX

Detailed description and controls of the MEX panel for MMA welding.

TIG Welding Panel MTL – basic functions

Description of the MTL panel for TIG welding, including basic functions and controls.

TIG welding panel MTX – pulsed TIG functions

Explanation of MTX panel functions for pulsed TIG welding and spot welding.

TIG welding panel MTZ – pulsed TIG and MINILOG function

Details on MTZ panel functions for pulsed TIG welding and MINILOG operation.

TIG welding panel MTM – pulsed TIG and MINILOG function with memory

Description of MTM panel features including pulsed TIG, MINILOG, and memory functions.

3.2.3 Saving welding settings (MTM)

Instructions on how to save welding parameters and settings in memory channels.

3.2.4 Adopting the saved settings

Procedure for recalling and applying saved welding settings from memory channels.

3.2.5 Remote control memory channels

How to select memory channels using remote control and CH button.

3.2.6 SETUP functions

Guide to modifying panel functions through the SETUP state.

3.2.7 Foot pedal control R11F

Instructions for installing and using the R11F foot pedal for TIG welding control.

3.3 COOLING UNIT OPERATION MASTERCOOL 10

How to operate the MasterCool 10 cooling unit, including thermal overload and water flow.

3.4 STORAGE

Recommended conditions for storing the welding machine.

4. MAINTENANCE

4.1 REGULAR MAINTENANCE

Details on periodic maintenance tasks, including cleaning and checks.

4.1.1 Every sixth months

Specific maintenance procedures to be performed every six months.

4.1.2 Service contract

Information about Kemppi's service contracts for regular maintenance.

4.2 TROUBLESHOOTING

Common issues and solutions for power, welding, and overheating problems.

4.3 DISPOSAL OF THE MACHINE

Environmental guidelines for the proper disposal of electrical equipment.

5. ORDERING NUMBERS

Master MLS™ 2500

Part numbers for Master MLS 2500 welding cable, earth cable, and electric plug.

Master MLS™ 3500

Part numbers for Master MLS 3500 welding cable, earth cable, and electric plug.

Mastertig MLS™ 3000

Part numbers for MasterTig MLS 3000 torches, cables, plug, and gas meter.

Mastertig MLS™ 4000

Part numbers for MasterTig MLS 4000 torches, cables, plug, and gas meter.

MasterCool 10

Part numbers for MasterCool 10 water-cooled torches.

Panels

Part numbers for various welding panels (MEL, MEX, MTL, MTX, MTZ, MTM).

Optional device

Part numbers for optional devices like TIG torch controls.

Remote control

Part numbers for remote control units (R10, R11T, R11F).

Transport unit

Part numbers for transport units (T100, T110, T130, T200).

6. TECHNICAL DATA

Power source Master MLS™ 2500

Technical specifications for the Master MLS 2500 welding power source.

Power source Master MLS™ 3500

Technical specifications for the Master MLS 3500 welding power source.

Power source Mastertig MLS™ 3000

Technical specifications for the MasterTig MLS 3000 welding power source.

Power source Mastertig MLS™ 4000

Technical specifications for the MasterTig MLS 4000 welding power source.

Cooling unit (TIG-welding) MasterCool 10

Technical specifications for the MasterCool 10 cooling unit.

Related product manuals