Kemppi Master M 353 - User Manual

Master M 353, 355
Operating manual - EN
Master M 353, 355
© Kemppi
1
1921960 / 2307

Kemppi Master M 353 Specifications

General

Brand	Kemppi
Model	Master M 353
Category	Welding System
Language	English

Summary

General Information

Equipment Description

Details the various Master M device models, control panels, cooling units, and accessories.

Master M Device Overview

Describes the front and rear components of the Master M welding device.

Wire Feed Mechanism Details

Details the components of the wire feed mechanism, including drive rolls and pressure handles.

Master M Cooler Unit

Explains the front and rear components of the optional Master M cooling unit.

Installation Guide

Mains Plug Installation

Provides instructions and requirements for safely installing the mains plug.

Cooling Unit Setup

Step-by-step guide for installing the optional Master M cooling unit.

Cart Installation

Instructions for mounting the Master M device and cooling unit onto transport carts.

Welding Gun Connection

Details how to connect the Kemppi Flexlite GX welding guns to the Master M device.

Earth Return Cable Connection

Explains the procedure for connecting the earth return cable to the welding machine.

Remote Control Setup

Instructions for connecting and setting up optional remote controls for the Master M.

Wire Installation and Change

Step-by-step guide for loading filler wire, including spool installation and wire feeding.

Feed Roll Replacement

Procedures for replacing the wire feed rolls based on wire material and diameter.

Wire Guide Tube Replacement

Guide for replacing wire guide tubes within the wire feed mechanism.

Gas Bottle Installation & Flow Test

Instructions for installing a gas bottle and checking gas flow for welding operations.

Operation and Control Panel

System Preparation for Welding

Steps to prepare the welding system, including setup, power-on, and cooler preparation.

Coolant Filling and Circulation

Detailed instructions on filling the cooler and circulating the cooling liquid.

Welding Cable Calibration

Procedure for calibrating the welding cable resistance for accurate MIG operation.

Control Panel Usage

Overview of the Master M control panel, including general settings and buttons.

Control Panel: Main View

Description of the main view on the control panel, including indicators and displays.

Memory Channels Management

How to select and save welding parameters using memory channels.

Welding Process Selection

Guide to selecting different welding processes like MIG, TIG, MMA, Pulse, and MAX.

Trigger Logic Modes

Explanation of trigger logic modes (2T, 4T, Powerlog) for controlling the welding arc.

Weld Assist Parameter Selection

Using the Weld Assist utility for easy selection of welding parameters based on material.

Adjusting Welding Parameters

How to adjust specific welding parameters like post current, pre-gas, and hot start.

System Settings Configuration

Configuration options for remote control, water cooler, cycle timer, and wire feed end step.

Weld Data Viewing

Viewing weld summaries and configuring weld data display duration.

Advanced Functions Guide

Summarizes advanced functions like 1-MIG, Pulse, DPulse, MAX Cool, MAX Position, and MAX Speed.

1-MIG Process

Details the 1-MIG process, which automatically sets voltage based on wire feed speed.

Pulse Welding

Explains Pulse welding for improved speed, deposition, and appearance.

MAX Cool Process

Describes MAX Cool for root pass and thin sheet applications, offering current-controlled welding.

MAX Position Process

Details MAX Position for vertical fillet welds, with automatic switching between power levels.

MAX Speed Process

Explains MAX Speed for maximizing welding speed and minimizing heat input in steel applications.

Trigger Logic Functions Explained

Covers 2T, 4T, and Powerlog trigger logic for controlling the welding arc and power levels.

WiseFusion Feature

Describes WiseFusion for adaptive arc length control, increasing speed and penetration.

WeldEye and DCM Integration

Information on using Kemppi's WeldEye software with the Master M via a DCM device.

Remote Control Operation

Instructions on how to use remote controls (HR43, HR40) for adjusting parameters.

Changing Welding Polarity

Guide on how to change welding polarity, essential for TIG welding.

Lifting Equipment Safely

Procedures for safely lifting the Master M equipment using its transportation handle or carts.

Maintenance and Troubleshooting

Daily Maintenance Checks

Routine checks and cleaning procedures for daily upkeep of the welding machine.

Periodic Maintenance Procedures

Scheduled maintenance tasks, including cleaning and connector checks, performed by qualified personnel.

Service Workshop Information

Information on Kemppi's authorized service workshops and their maintenance procedures.

Troubleshooting Common Issues

Common problems and recommended actions for welding device and wire feeding issues.

Understanding Error Codes

List of error codes displayed by the control panel, with causes and proposed solutions.

Air Filter Installation & Cleaning

Instructions for installing and cleaning the optional air filter for the power source.

Equipment Disposal Guidelines

Guidelines for the environmentally responsible disposal of electrical equipment.

Technical Specifications

Master M Device Specifications

Technical specifications for Master M 353 G and 355 G models, including electrical and mechanical data.

Master M Cooling Unit Specs

Technical specifications for the Master M Cooler and Master M Cooler MV cooling units.

Ordering Information

Information and links for ordering Master M devices and optional accessories.

Wire Feeder Consumables

Lists recommended feed rolls and wire guide tubes for various wire materials and diameters.

Welding Program Work Packs

Details standard welding programs available in work packs for 1-MIG and Pulse processes.