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Streamline SL-V 60 Plus
KMT Streamline SL-V 60 Plus User Manual
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Section 12
Parts List
20413146
8-2012/Rev 12
12-22
Table 12-11
Hydraulic Manifold Assembly
72112043
Item
Part
Number Description
Quantity
1 72112035
Hydraulic
Manifold
1
2
10187417
O-Ring
, 1.50 x 1.69 x .09
1
3 05071055
Plug,
ORB,
.75
3
4 05103189
Check
Valve
1
5
49876089
Adapter, JI
C/ORB, .25 x .25
1
6 49889769
Plug,
ORB,
.25
1
193
195
Table of Contents
Default Chapter
3
Table of Contents
3
Appendix
7
1 Introduction
8
Overview
8
Performance Features and Options
8
Operational Overview
10
Low Pressure Water System
10
Recirculation System
10
Hydraulic System
10
High Pressure Water System
10
Operating System
11
Safety
12
Lockout/Tagout Procedure
12
Warning Labels
13
Emergency Medical Treatment
15
Worldwide Product Support
15
Spare Parts
16
Manual Organization
16
Equipment and Service Manual Questionnaire
17
2 Installation
20
Overview
20
Installation Summary
20
Site Requirements
21
Transporting
22
Power Requirements
23
Service Connections
24
Cooling Water (Oil-To-Water Models)
25
Cutting Water
26
Drain
26
Plant Air
26
Contaminated Waste Drain
27
Flow Requirements
27
High Pressure Piping
28
Measurements and Dimensions
29
Hand Coning
30
Power Coning
31
Hand Threading
31
Power Threading
32
High Pressure Connections
32
Standard Connections
33
Anti-Vibration Connections
33
Commissioning
34
Decommissioning
37
3 Maintenance
38
Overview
38
Daily Inspection
38
Periodic Maintenance
38
High Pressure System Maintenance
39
Maintenance Precautions
40
Tool Kits
40
4 Operation
42
Overview
42
Startup Sequence
43
Startup after Motor Stop
43
Startup after Emergency Stop
43
Display Controls
44
Main Menu
45
Run Screens
46
Pressure Control Screen
47
Setup Screens
48
Stroke Rate Screens
49
Hours Screens
51
Run Screen Alarms
52
Alarm Banners
54
Alarms Screen
55
Installing a New Battery
57
Alarm History
57
Changing the Date and Time
58
Configuration Screen
58
Maintenance Screen
58
Language Screen
59
5 Low Pressure Water System
62
Cutting Water Supply
62
Operation
62
Service and Maintenance Procedures
64
Filter Assembly and Strainer Maintenance
64
Booster Pump Adjustment
65
6 Recirculation System
67
Overview
67
Operation (Oil-To-Water Models)
67
Operation (Oil-To-Air Models)
69
Service and Maintenance Procedures
70
Hydraulic Oil Maintenance
70
Electric Motor Bump
72
Oil Filter Maintenance
73
Operating Temperature Adjustment (Oil-To-Water Models)
74
7 Hydraulic System
75
Overview
75
Optional System Components
76
Operation
76
Service and Maintenance Procedures
78
Hydraulic Operating Pressure
78
Proportional Valve Maintenance
80
Motor Maintenance
80
Flexible Coupling Replacement
81
Hydraulic Compensator Maintenance
83
Hydraulic Pump or Electric Motor Replacement
86
Hydraulic Oil Replacement
90
Electric Motor Bump
91
8 Electrical System
92
Overview
92
Optional System Components
92
Operation
93
Sensors and Solenoids
96
Softstarter
100
Service and Maintenance Procedures
101
Proximity Switch Maintenance
102
Optical Relay Maintenance
103
9 High Pressure Water System
105
System Options
106
Operation
106
Redundant Intensifiers
107
System Components
109
Service and Maintenance Overview
110
Torque Specifications
111
Specialized Maintenance Tools
113
High and Low Pressure Water Piping
114
High Pressure Cylinder Assembly
114
High Pressure Cylinder Assembly Removal
115
High Pressure Cylinder Assembly Installation
116
High Pressure Cylinder Maintenance
117
Hard Seal End Caps
118
Hard Seal End Cap Removal
118
Hard Seal End Cap Installation
119
Sealing Head
120
High Pressure Discharge Check Valve
120
Low Pressure Inlet Check Valve
122
Sealing Head Maintenance
123
High Pressure Seal Assembly
124
Hydraulic Cartridge Seal and Plunger Removal
126
Plunger Maintenance
128
Plunger Installation
128
Hydraulic Cartridge Seal
129
Hydraulic Piston
130
Hydraulic Piston Removal
131
Bearing Rings and Seal Assembly
132
Plunger Button Sockets, Seals and Retainer Pins
132
Internal Check Valves
133
Hydraulic Piston Installation
134
Hydraulic Cylinder Maintenance
135
High Pressure Attenuator
135
High Pressure Dump Valve
136
3-Port Pneumatic Control Dump Valve (SL-V 30, 50 and 60)
136
2-Port Pneumatic Control Dump Valve (SL-V 100)
140
Pneumatic Actuator
144
Weep Holes
145
10 Troubleshooting
148
Overview
148
Troubleshooting Guide
149
Softstarter
159
11 Specifications
161
Overview
161
Installation Specifications
161
Environment
161
Sound Level
162
Equipment Dimensions and Weights
162
Service Connections
162
Plant Air
163
Water Specifications
163
Cutting Water Supply
163
Cooling Water Supply
164
Water Quality Standards
165
Electrical Specifications
167
Electrical System
167
Ampacity and Power Voltage Requirements
167
Hydraulic and High Pressure Water System Specifications
168
Hydraulic System
168
High Pressure Water System
168
Orifice Capacity
169
Torque Specifications
171
12 Parts List
173
Overview
173
Index
174
4
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KMT Streamline SL-V 60 Plus Specifications
General
Brand
KMT
Model
Streamline SL-V 60 Plus
Category
Cutter
Language
English
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