EasyManua.ls Logo

KMT Streamline SL-V 50 Plus - User Manual

Default Icon
304 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
MANUAL 20413130(R13)
STREAMLINE SL-V 100 PLUS
WATERJET INTENSIFIER
OPERATION AND MAINTENANCE MANUAL

Table of Contents

Questions and Answers

  • A
    adamsanitaNov 22, 2025
    Why is my KMT Streamline SL-V 50 Plus Cutter pump not starting?
    • D
      Dr. Thomas GuerreroNov 22, 2025
      The pump may not start due to several reasons: * The emergency stop button may be depressed, in which case you should pull the e-stop button out. * The main power may be disconnected, so check the main power and verify that the main power disconnect is on. * The control power may have been interrupted, so check the power supply circuit for a tripped breaker. * Check the input and output of the 24 volt DC power supply. * Check the 2K1 relay. * A protection fault may have been activated, so check the display panel for fault messages. * The motor overload relay may have been tripped; identify the source of the overload, remedy the problem, and reset the overload relay. * The inlet water valve may be turned off; press the reset button on the Run Screen to reset the water valve...
  • W
    wsinghAug 25, 2025
    What to do if the KMT Streamline SL-V 50 Plus pump quits running?
    • L
      Linda ZavalaAug 26, 2025
      If the pump quits running, it could be due to: * Unsafe operation being detected, so check the display panel for fault messages. * Electrical power interruption, so check the power supply circuit for a tripped breaker. * Check the input and output of the 24 volt DC power supply. * Verify that power is available at the main power source. * Check the 2K1 relay coil. * Check the 4K0 relay. * The motor overload relay has been tripped; identify the source of the overload, remedy the problem, and reset the overload relay.
  • H
    hodgesamyAug 27, 2025
    Why is there no control power to my KMT Streamline SL-V 50 Plus?
    • J
      Justin LewisAug 27, 2025
      If there is no control power, the possible causes are: * A tripped circuit breaker, so check the input and output of all circuit breakers. * A power supply fault, so check the input and output voltages at the power supply. * The emergency stop button is depressed, so pull the e-stop button out. * The master control relay is not energized, so verify that the contactor coil is pulling in on the master control relay. * Contact set failure on the master control relay, so verify that the contact sets on the master control relay are changing states when the relay is energized.
  • L
    lindseywilliamsAug 27, 2025
    What to do if the console display and lights do not illuminate on KMT Streamline SL-V 50 Plus?
    • M
      Mason BoothAug 27, 2025
      If the console display and lights do not illuminate, check for the following: * Ensure the emergency stop button is not depressed; pull it out if it is. * Verify main power is connected and the main power disconnect is on. * Check the power supply circuit for a tripped breaker. * Check the input and output of the 24 volt DC power supply. * Check the 2K1 relay.
  • S
    stacyharrisAug 28, 2025
    What causes high oil temperature resulting in shutdown in KMT Cutter?
    • J
      Julie PorterAug 28, 2025
      High oil temperature leading to a shutdown can be caused by: * Restricted cooling water flow, so check the cooling water source for proper temperature and flow rate. * A water modulating valve stuck open or closed, in which case you should replace the valve. * Scale build-up in the heat exchanger restricting the flow, so the heat exchanger will need to be flushed or replaced. * Air cooler temperature switch not operating properly, so replace the switch. * No power to cooler fan motor, so check the power supply to the fan motor.
  • B
    Brent EdwardsSep 14, 2025
    What causes water leaking from the weep hole on the hydraulic cylinder head flange of KMT Streamline SL-V 50 Plus?
    • A
      arodriguezSep 15, 2025
      If water is leaking from the weep hole on the hydraulic cylinder head flange, it could be due to: * A failed high pressure seal assembly, so replace the high pressure seal assembly. * A damaged plunger, so check the plunger for longitudinal scratches or flaws. If detected, replace the plunger or return to KMT Waterjet for evaluation and rework. * Seal material buildup on plunger, so polish the plunger surface. * A damaged high pressure cylinder, so check for scratches, grooves or material buildup on the inside diameter of the cylinder.
  • K
    kennethfernandezSep 12, 2025
    What causes water leaking from the weep hole in the sealing head gland nut of KMT Cutter?
    • U
      ucochranSep 12, 2025
      Water leaking from the weep hole in the sealing head gland nut can be caused by: * High pressure piping gland nut is not tight and is not sealing properly, so tighten the gland nut to the proper torque specification. * Improper high pressure piping connection, so check the number of exposed threads past the collar on the high pressure piping. Only 1- 1/2 to 2-1/2 threads should be exposed. * Damaged sealing head gland nut, so check the gland nut for cracks due to fatigue. If cracks are detected, replace the gland nut.
  • J
    Jack McphersonSep 13, 2025
    What causes hydraulic oil leaking from the weep hole in the hydraulic cylinder head of KMT Streamline SL-V 50 Plus Cutter?
    • K
      Kimberly JohnsonSep 14, 2025
      If hydraulic oil is leaking from the weep hole in the hydraulic cylinder head, it's likely due to a failed hydraulic cartridge seal. Replace the cartridge seal. If the leak persists, check the plunger for linear scratches or scoring.
  • R
    Roy RyanSep 5, 2025
    What causes erratic pressure fluctuations in the KMT Streamline SL-V 50 Plus?
    • A
      Ashley FisherSep 6, 2025
      Erratic fluctuations in operating pressure, or the inability to reach or maintain set pressure, can occur if the screen in the proportional pressure valve is blocked with debris. Remove the valve and clean the screen.
  • S
    sanchezglennSep 3, 2025
    What to do if the KMT Cutter pump shaft will not turn?
    • F
      franciscodavisSep 3, 2025
      If the pump shaft will not turn, it could be due to: * The flexible coupling has failed, so replace the flexible coupling. * The hydraulic pump has seized, so replace the hydraulic pump.

Summary

Section 1 Introduction

1.2 Performance Features and Options

Details the series' convenience, ease of access for maintenance, and key performance features.

1.4 Safety

Discusses high pressure waterjet cutting system safety precautions and the Lockout/Tagout procedure.

Section 2 Installation

2.3 Site Requirements

Specifies installation location, ambient temperature, humidity, and service clearance.

2.4 Power Requirements

Details power supply and wiring requirements, including voltage and ampacity.

2.5 Service Connections

Describes required water, drain, air supply lines, and compliance with local codes.

2.6 Flow Requirements

Explains how to calculate minimum source water pressure using pressure drop values.

2.7 High Pressure Piping

Details requirements for high pressure piping, including rating, sizing, and installation.

2.8 High Pressure Connections

Guidance on installing high pressure piping, including standard and anti-vibration connections.

2.9 Commissioning

Procedure for initial startup and testing of the machine after installation.

Section 3 Maintenance

3.2 Maintenance

Highlights routine and preventive maintenance, emphasizing daily inspection.

3.3 Maintenance Precautions

Details safety precautions, including operational checks and lockout/tagout procedures.

Section 4 Operation

4.10 Run Screen Alarms

Lists and describes alarms that may appear on the Run Screen.

4.11 Alarm Banners

Explains shutdown conditions displayed as Alarm Banners and possible remedies.

Section 5 Low Pressure Water System

5.4 Service and Maintenance Procedures

Provides procedures for routine servicing and maintenance of the filter, strainer, and booster pump.

Section 6 Recirculation System

6.4 Service and Maintenance Procedures

Covers routine servicing and maintenance of components for oil supply to the hydraulic system.

Section 7 Hydraulic System

7.4 Service and Maintenance Procedures

Covers inspection and maintenance of the hydraulic system, including pressure settings and coupling.

Section 8 Electrical System

Section 9 High Pressure Water System

9.6 High and Low Pressure Water Piping

Procedure for removing and installing high and low pressure water piping.

9.7 High Pressure Cylinder Assembly

Recommends removing the cylinder assembly for servicing plungers, seals, and piston.

9.10 High Pressure Seal Assembly

Procedure for replacing the high pressure seal assembly.

9.11 Hydraulic Cartridge Seal and Plunger Removal

Procedure for removing the hydraulic cartridge seal and the plunger.

9.15 High Pressure Dump Valve

Procedures for servicing 3-Port and 2-Port Pneumatic Control Dump Valves.

Section 10 Troubleshooting

10.2 Troubleshooting Guide

Lists malfunctions, indications, and comments for diagnosing and resolving issues.

10.3 Softstarter

Troubleshooting guide for softstarter faults indicated by LED flashes.

Section 11 Specifications

11.6 Torque Specifications

Details torque specifications and tightening sequences for high pressure components.

KMT Streamline SL-V 50 Plus Specifications

General IconGeneral
BrandKMT
ModelStreamline SL-V 50 Plus
CategoryCutter
LanguageEnglish

Related product manuals