KMT Streamline SL-V 50 Plus User Manual

MANUAL 20413130(R13)
STREAMLINE SL-V 100 PLUS
WATERJET INTENSIFIER
OPERATION AND MAINTENANCE MANUAL

KMT Streamline SL-V 50 Plus Specifications

General

Brand	KMT
Model	Streamline SL-V 50 Plus
Category	Cutter
Language	English

Summary

Section 1 Introduction

1.2 Performance Features and Options

Details the series' convenience, ease of access for maintenance, and key performance features.

1.4 Safety

Discusses high pressure waterjet cutting system safety precautions and the Lockout/Tagout procedure.

Section 2 Installation

2.3 Site Requirements

Specifies installation location, ambient temperature, humidity, and service clearance.

2.4 Power Requirements

Details power supply and wiring requirements, including voltage and ampacity.

2.5 Service Connections

Describes required water, drain, air supply lines, and compliance with local codes.

2.6 Flow Requirements

Explains how to calculate minimum source water pressure using pressure drop values.

2.7 High Pressure Piping

Details requirements for high pressure piping, including rating, sizing, and installation.

2.8 High Pressure Connections

Guidance on installing high pressure piping, including standard and anti-vibration connections.

2.9 Commissioning

Procedure for initial startup and testing of the machine after installation.

Section 3 Maintenance

3.2 Maintenance

Highlights routine and preventive maintenance, emphasizing daily inspection.

3.3 Maintenance Precautions

Details safety precautions, including operational checks and lockout/tagout procedures.

Section 4 Operation

4.2 Startup Sequence

4.5 Run Screens

4.6 Pressure Control Screen

4.7 Setup Screens

4.8 Stroke Rate Screens

4.10 Run Screen Alarms

Lists and describes alarms that may appear on the Run Screen.

4.11 Alarm Banners

Explains shutdown conditions displayed as Alarm Banners and possible remedies.

4.12 Alarms Screen

4.13 Alarm History

4.15 Maintenance Screen

Section 5 Low Pressure Water System

5.2 Cutting Water Supply

5.3 Operation

5.4 Service and Maintenance Procedures

Provides procedures for routine servicing and maintenance of the filter, strainer, and booster pump.

Section 6 Recirculation System

6.2 Operation (Oil-to-Water Models)

6.3 Operation (Oil-to-Air Models)

6.4 Service and Maintenance Procedures

Covers routine servicing and maintenance of components for oil supply to the hydraulic system.

Section 7 Hydraulic System

7.2 Optional System Components

7.3 Operation

7.4 Service and Maintenance Procedures

Covers inspection and maintenance of the hydraulic system, including pressure settings and coupling.

Section 8 Electrical System

8.2 Optional System Components

8.3 Operation

8.4 Service and Maintenance Procedures

Section 9 High Pressure Water System

9.2 System Options

9.3 Operation

9.5 Service and Maintenance Overview

9.6 High and Low Pressure Water Piping

Procedure for removing and installing high and low pressure water piping.

9.7 High Pressure Cylinder Assembly

Recommends removing the cylinder assembly for servicing plungers, seals, and piston.

9.8 Hard Seal End Caps

9.9 Sealing Head

9.10 High Pressure Seal Assembly

Procedure for replacing the high pressure seal assembly.

9.11 Hydraulic Cartridge Seal and Plunger Removal

Procedure for removing the hydraulic cartridge seal and the plunger.

9.12 Hydraulic Piston

9.15 High Pressure Dump Valve

Procedures for servicing 3-Port and 2-Port Pneumatic Control Dump Valves.

9.16 Weep Holes

Section 10 Troubleshooting

10.2 Troubleshooting Guide

Lists malfunctions, indications, and comments for diagnosing and resolving issues.

10.3 Softstarter

Troubleshooting guide for softstarter faults indicated by LED flashes.

Section 11 Specifications

11.2 Installation Specifications

11.3 Water Specifications

11.4 Electrical Specifications

11.5 Hydraulic and High Pressure Water System Specifications

11.6 Torque Specifications

Details torque specifications and tightening sequences for high pressure components.