DIAGRAMS
4 08NOV06 – DI4825-1
Section 2: Electrical
System Overview 1 of 2
• For CR 850 SYSTEMS with serial number below 12400
• For CR 825 SYSTEMS with serial number below 1725
H194_0006FC_
AC
SOURCE
90-264 VAC
50-/60 HZ.
{
WORLDWIDE
TRANSFORMER
W/ ISOLATION
1000VA UPS
120VAC 50/60HZ
TOUCH
SCREEN
DISPLAY
P. C .
HANDHELD
BARCODE
READER
{
HOSPITAL
NETWORK
100 BASE-T
K1
RELAY
MP4 POWER SUPPLY
V1 24V @ 8.5A
V2/V3 12V @ 10A / 24V @ 2A
V1
24V
L
N
1
23
4
5
6
L
N
1
23
4
5
6
L
N
1
23
4
5
6
L
N
1
23
4
5
6
L
N
1
23
4
5
6
BALLAST #1
SLOW SCAN
CONTROLLER
BOARD
ROTARY
ENCODER
INTERNAL
BARCODE
READER
MOTION SYSTEM
CONTROL BOARD
BLUE
BROWN
GREEN/YELLOW
Galvo
GALVO
BOARD
VIDEO
COMM 1
NETWORK A
NEUTRAL LINE
AC
AC
RS232
AC
COMM 3
PD_B
GND
PD_A
GND
COIL +
AGC
COIL RTN
1
23
4
5
67
8
9
10
11
12
13
14
15
16
17
18
19
20
2122
232425
GALVO CLK
ADD. 0
ADD. 1
ADD. 2
AT0
AT1
LINE START
BSPIMOSI
SPIMISO
BSPICLK
GALVO RESET
GND
MICRO CR
DIGITIZER
CONTROLLER
BOARD
P4
1
2
4
5
6
3
J3
P2
+24V
GND
GND
-24LSR
GND
-24
AC
TB1
J2
12
1
2
4
3
12
1
2
4
3
J1
P2
P6
P5
1
2
4
5
6
3
MASTER
CENTRAL
PROCESSING
UNIT
1
23
4
5
67
8
9
10
11
12
13
14
15
16
17
18
19
20
2122
232425
NETWORK B
1
2
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
4 3 2 1
4 3 2 1
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GND
GND
CASSETTE EXTRACT
LED POWER
VCC
VCC
VCC
VCC
VCC
VCC
VCC
VCC
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
CASSETTE LOAD
LED POWER
LED POWER
ERASE LAMP SSR
CONFIG JUMPER 1
LED POWER
LED POWER
LED POWER
LED POWER
CONFIG JUMPER 2
LIGHT LOCK ENGAGED
LIGHT SHUTTER PERF COUNT
LIGHT SHUTTER HOME
M1
CAM
MOTOR
M2
LEFT CASSETTE
DRIVE MOTOR
100 BASE-T
J2
P1
J6
+
2
4
V
2
4
R
E
T
J4
P3
AC
N/C
V2
V3
12V
-24V
+
-
+
-
+
-
MCPU BD.
MSC BD.
PMT / DAS BD.
FAN POWER SUPPLY
GALVO BD.
ERASE ASSEMBLY
CS1-A
CS1
CS2 CS3 CS4
CS5
CS1-B
A
B
712
CS2-A
CS2-B
A
B
11
CS3-A
CS3-B
A
B
10
CS4-A
CS4-B
A
B
9
CS5-A
CS5-B
A
B
8
POWER SUPPLY ASSEMBLY
RS232
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GND
GND
LED POWER
MAIN BELT MOTION
VCC
VCC
LED POWER
LOAD BAR HOME
GND
GND
GND
GND
LED POWER
UNLOAD BAR HOME
VCC
VCC
LED POWER
ALIGN CAM ENGAGED
GND
GND
GND
GND
LED POWER
ALIGN CAM CLEAR
N/C
N/C
N/C
N/C
N/C
VCC
GND
GND
CONFIG 1
CONFIG 2
P8J8
RS232
RS232
J1
J2
J3
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
Neutral
Line
Gnd
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
+5V
+5V RTN
DML_RUN_ENABLE_NT
SPARE STEPPER GND
MAIN STEPPER GND
LOAD STEPPER GND
UNLOAD STEPPER GND
-24V
-24V LASER INT
LOAD STEPPER 24V
UNLOAD STEPPER 24V
SLOW SCAN GND
24V OUT FOR SLOW SCAN
24V IN FOR SLOW SCAN
24V IN FOR STEPPERS
GND
24V IN
24V IN
5V SLOW SCAN
GND
RETURN FROM INTERLOCK SW.
24V TO INTERLOCK SW.
5V SPARE STEPPER
5V MAIN STEPPER
5V LOAD STEPPER
5V UNLOAD STEPPER
P5 J5
P10 J10
P15
J15
P14
J14
P13
J13
P12
J12
P1
J1
P2
J2
P3
J3
CURRENT SENSOR #6
CURRENT SENSOR #5
CURRENT SENSOR #4
CURRENT SENSOR #3
CURRENT SENSOR #2
CURRENT SENSOR #1
COLLECTOR NOSE PIECE ENGAGED
COLLECTOR NOSE PIECE CLEAR
GND
GND
GND
GND
LED POWER
LASER SHUTTER OPEN
VCC
VCC
LASER SHUTTER CLOSED
VCC
VCC
VCC
VCC
UNREAD 6
UNREAD 1
UNREAD 2
UNREAD 3
UNREAD 4
UNREAD 5
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
LOAD POSITION
STAT POSITION
READ 6
READ 1
READ 2
READ 3
READ 4
READ 5
UNLOAD POSITION
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
GND
DEAD STOP
LED POWER
LED POWER
LED POWER
LED POWER
CAM POSITION
CAM HOME
PLATE PRESENT
PLATE FINGER
VCC
VCC
VCC
VCC
VCC
VCC
LED POWER
LED POWER
LED POWER
LED POWER
GND
GND
GND
GND
GND
GND
GND
GND
GND
VCC
CASSETTE ENTRY
P3J3
P5
J5
P1 J1
P4 J4
P2J2
RET
RET
+24V
N/C
+24V
+24V
+24V
RET
RET
PHASE B1
VCC
HALL_B
PHASE C1
PHASE B2
PHASE A2
PHASE A1
PHASE C1
HALL_C
HALL_A
N/C
N/C
N/C
GND
VCC
N/C
GND
ENC_A
ENC_A_NT
ENC_B
ENC_B_NT
ENC_REF
ENC_REF_NT
2
1
2
1
IR-LED
PHOTO
DETECTOR
2
3
1
C
A
S
S
E
T
T
E
L
O
A
D
S
E
N
S
O
R
2
1
2
1
IR-LED
PHOTO
DETECTOR
P
L
A
T
E
P
R
E
S
E
N
T
S
E
N
S
O
R
CASSETTE
EXTRACT
SENSOR
12345
CAM
SENSOR
BOARD
J1
P1
ERASE-J1
1
12
2
3
3
ERASE-J1
ERASE-P1
712
11
10 9
8
DC HARNESS
P1
P2
P3
P1
J1
NO CONNECTIONS
DC HARNESS
INTERLOCK SWITCH
S8
COIL
BOARD
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
P1 J1
NO CONNECTIONS
P1
J1
12345
2
1
2
1
P2
J2
RED
J1 P1
1
2
1
2
GRN
RED CABLE
RS232
P2
J2
231
4
J1
P1
5 4 3 2 1
5 4 3 2 1
P8
J8
EXTRACTION
BAR HOME
SENSOR
F1
8A
J1
AC HARNESS
U1
CAM HOME
U2
CAM POS.
+24V
+24V
GND
GND
GND
SLOW SCAN CONTROLLER BD.
V3 USED AS -24V
FOR GALVO BD.
B1
BLUE CABLE
GREY CABLE
A1
A8
S5
S2
S3
B2
KEYBOARD
KEYBOARD
DS1
B
L
U
E
B
R
O
W
N
B
L
U
E
B
R
O
W
N
G
R
N
/
Y
E
L
4
3
2
1
RED
RED
RED
BLK
BLK
BLK
BLK
1
2
3
4
1
2
3
4
BLK
YEL
MOUSE
MOUSE
SOUND
DRAIN
AUDIO OUT
P3 J3
ORANGE
CROSSOVER
A6
A4
M4
11
88
11
22
44
55
66
99
10 10
66
PD_GND
77
33
22
44
55
99
PD_SHIELD
Galvo Motor Cable
RED
BLACK
PURPLE
BLACK
J1P1
J5
P5
RS232
A2
A3
BLK
RED
BLK
RED
BLK
RED
A7
R
S
2
3
2
T1
N/C
UPS1
PS1
WHITE
BLACK
GREEN
YELLOW
YELLOW
BLACK
BLACK
BLACK
PURPLE
RED
RED
BLK
YELLOW
BLACK
1
2
P1
BLUE CABLE
BLK
BLK
BLK
BLK
BLK
BLK
COMM 2
EXTERNAL
MODEM
RS232
DC HARNESS
J1 P1
22
11
1011
2122
SLED
HARNESS
DISCONNECT
SLED
HARNESS
DISCONNECT
51716 2 1513 4 3 114 18 19 6 712
TB2
DRAIN
DRAIN
56
432 1
WIRE COLOR KEY
BROWN - LINE A/C
BLUE - NEUTRAL A/C
GRN/YEL - SAFTEY GROUND
RED - +24VDC
PURPLE - -24VDC
YELLOW - +12VDC
BLACK - RETURNS
GRAY - LOGIC & CONTROL
S9
RIBBON CABLE
P4
J4
J5
PMT/DAS
BOARD
D
A
T
A
0
D
A
T
A
1
D
A
T
A
2
D
A
T
A
3
D
A
T
A
4
D
A
T
A
5
D
A
T
A
6
D
A
T
A
7
I
G
N
D
L
_
P
N
U
_
P
N
~
C
O
N
V
P
L
S
E
X
T
_
C
L
O
C
K
I
G
N
D
S
P
I
M
O
S
I
S
P
I
M
I
S
O
S
P
I
S
C
K
I
G
N
D
S
P
I
A
0
S
P
I
A
1
S
P
I
A
2
+
5
V
D
C
_
I
I
G
N
D
I
G
N
D
+24VDC
DGND
A5
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
J2
13 25 12 24 11 23 10 22 9 21 8 20 7 19 6 18 5 17 4
16
3 15 2 14 1
P2
+
5
V
D
C
_
I
01
02
01
02
P1J1
{
1
2
4
5
6
3
P5
J5
1
2
4
5
6
3
-24VLSR
GND
LASER_ACTIVE
LASER_POWER
+5VDC
BACK_FACET
P1
1
2
3
4
5
6
7
8
9
TCK
TDO
TMS
TDI
NC
NC
NC
VCC
GND
GND
10
JTAG
PROGRAM
HEADER
1
2
4
5
6
3
P1
J1
1
2
4
5
6
3
-6VLSR
GND
LASER_ACTIVE
LASER_POWER
+5VDC
BACK_FACET
A17
LASER
DIODE
DRIVER
PURPLE
2
1
2
1
IR-LED
PHOTO
DETECTOR
C
A
S
S
E
T
T
E
E
N
T
R
Y
S
E
N
S
O
R
S1
1
2
4
5
6
3
J1
-24VLSR
GND
LASER_ACTIVE
LASER_POWER
+5VDC
BACK_FACET
A18
LASER
DRIVE
PRE-
REGULATOR
7
8
7
8
1
2
4
5
6
3
P2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
GALVO_CLK
ADDR0
ADDR1
ADDR2
AT0
AT1
LINE_START
BSPIMOSI
SPIMOSO
BSPICLK
PMT_GALVO_RESETn
NC
NC
GND
AD_DATA_IN7
AD_DATA_IN6
AD_DATA_IN5
AD_DATA_IN4
GND
GND
GND
GND
GND
+5VDC
+5VDC
AD_DATA_IN3
AD_DATA_IN2
AD_DATA_IN1
AD_DATA_IN0
PIXEL_SEL
BYTE_SEL
CONVERTn
PMT_GALVO_RESETn
BSPIMOSI
SPIMISO
BSPICLK
ADDR0
ADDR1
ADDR2
PMT
#1
PMT
#2
CF1
FAN
2
1
2
1
2
1
2
1
NO CONNECTIONS
CR850/950CR500
E1
E1
E3
E4
BALLAST #2 BALLAST #3 BALLAST #4 BALLAST #5
C
B
A
D
E
F
C
B
A
D
E
F
C
B
A
D
E
F
C
B
A
D
E
F
Y
K
N
K
O
N
K
1
2
G
R
N
/
Y
E
L
E2
4
45
5
6
6
SOCKET #1
SOCKET #1A
1,2 5,6
34
1,2 5,6
34
SOCKET #2
SOCKET #2A
1,2 5,6
34
1,2 5,6
34
SOCKET #3
SOCKET #3A
1,2 5,6
34
1,2 5,6
34
SOCKET #4
SOCKET #4A
1,2 5,6
34
1,2 5,6
34
SOCKET #5
SOCKET #5A
1,2 5,6
34
1,2 5,6
34
ALL LAMPS WIRED SAME AS #1
BA
DC
1
BA
DC
5
BA
DC
4
BA
DC
3
BA
DC
2
BA
DC
6
RED
RED
1
J25
1
P25
MOTOR_ENABLE
+5V
NC
RED
RED
RED
RED
RED
POWER IN
NC