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Instructions for inspecting the chiller upon delivery and handling shipping damage.
Details on warranty claims, requiring an RMA number and packaging.
Contact information for Lytron's Application Engineering Department for operational questions.
Information on Lytron's 24/7 service hotline for startup and operation assistance.
Read and follow all instructions; contact Lytron for questions.
Disconnect power before service, do not use damaged cords, use qualified technicians.
Do not operate without fluid, avoid extreme locations, use grounded power.
Use freezing point depressant below 10°C; avoid automotive antifreeze.
Explanation of warning symbols for important instructions and electrical shock risk.
Labels indicating external contacts, filter installation, and RS232 connectivity.
Identifies RETURN and SUPPLY ports for fluid connections.
Explains ETL, UL, CSA, and CE certifications and their meanings.
Details on the product ID label for model, serial, electrical, and refrigerant information.
Symbol indicating proper disposal or recycling according to local law.
Indicates compliance with the European Union's Restriction of Hazardous Substances directive.
Identifies presence of hazardous substances above limit thresholds per China RoHS.
Explains basic model numbers, electrical configurations, and pump options.
Details the features included in Controller Packages #1, #2, and #3.
Notes on cooling capacity rating at 60Hz and pump compatibility recommendations.
Lists thermal capacity in Watts and BTU/hr for different models at 60Hz and 50Hz.
Details voltage, frequency, phase, full load amps, and compressor size for each model.
Specifies refrigerant type, temperature stability, operating environment, and coolant temperature range.
Provides dimensions (width, depth, height), connections, and weight for each model.
Graph showing cooling capacity versus output temperature for RC006 to RC011 models.
Graph showing cooling capacity versus output temperature for RC022 to RC045 models.
Overview of the chiller's main components and fluid circulation path.
Details the closed-loop system for circulating coolant and managing heat load.
Explains the refrigeration cycle and Lytron's hot-gas bypass for precise temperature control.
Identifies the display elements, keys, and indicators on the front panel.
Explains the function of each button (ON/OFF, SET, UP, DOWN, ALARM MUTE).
Defines the meaning of various indicators like Temperature Set Point, Cooling, Low Flow, and Alarms.
Identifies key components like circuit breaker, power entry, RS232, and fluid connections.
Details for external contacts and RS232 serial port connectors.
Description and recommendation for the factory-installed water filter.
Information on the deionization cartridge for high-purity applications.
Explanation of the option for external fault signaling and its connector.
Feature allowing external control of coolant flow rate.
Option for managing maximum allowable pressure or bypassing flow.
Automatic shutoff feature triggered by an alarm condition.
Package for applications requiring coolant temperature above ambient.
Option for deionized water applications with specific material requirements.
Feature to start or stop the chiller remotely via computer or relay.
Details on controlling the chiller via RS-232 and Lytron software.
Information on the water-cooled condenser option and its requirements.
Lists the standard features included in Controller Package #1.
Lists the standard features included in Controller Package #2.
Highlights features of Package #3, including RS-232 communication.
Recommendations for coolant type, freezing point depressant, and avoiding contaminants.
Specifies power cord type, receptacle, and gauge for units without heaters.
Guidelines for choosing an optimal location, considering proximity, airflow, and clearances.
Advice on hose diameter, length, routing, and connection security.
Step-by-step instructions for connecting supply and return fluid lines.
Procedures for filling the coolant reservoir and ensuring lines are filled.
Explains why priming is crucial for non-self-priming pumps to avoid damage.
Steps for priming pumps using the dedicated priming valve.
Steps for priming pumps that lack a priming valve, using gravity or vacuum.
Warning about proper ground connection to prevent electrical hazards.
Step-by-step guide for powering on the chiller and performing initial checks.
Instructions on how to adjust the desired coolant temperature using the keypad.
What the display shows during normal operation (coolant temperature).
Lists available menu options and their abbreviations for chiller control.
Explains functions like DEGC, Calibration Offset, Auto Restart, and Fault indications.
How to enable or disable audible alarms for faults.
Setting up automatic restart after power interruption.
Procedure to adjust temperature readings with an offset value.
How to toggle between Celsius and Fahrenheit temperature displays.
Enabling or disabling the automatic chiller shutoff on fault.
Setting the low temperature alarm threshold.
Setting the over temperature alarm threshold.
Selecting display units for pressure (bar or psi).
Configuring the remote start feature for normally closed or open contacts.
Warning that only qualified technicians should perform internal service.
Guidelines for regular checks including noise, leakage, and coolant level.
Specific maintenance for Pump/Motor, Fan Assembly, and Condenser Fin.
Maintenance advice for water filters and deionization cartridges.
Procedure to check the functionality of the low level switch.
Recommendation for using an algae inhibitor in the reservoir.
Step-by-step guide for flushing and cleaning the chiller system.
How to inspect and clean the pump strainer to maintain flow rate.
Information on typical pump operating life and the need for periodic replacement.
Critical safety warnings regarding power disconnection and fluid handling.
Detailed steps using a wet/vac for efficient fluid removal.
Procedure for draining without a wet/vac, relying on gravity.
Guidance on using clean water, deionized water, and glycol mixtures.
How to monitor and maintain the correct coolant level in the reservoir.
Procedure and frequency for flushing and replacing the coolant.
Signifies an error during controller software initialization during power up.
Indicates a problem with the resistance temperature device (RTD).
Signifies an error in the controller software while the chiller is running.
Indicates a low flow condition, shutting down the unit.
Error when remote start is enabled and unit is turned off via front panel.
Shuts down chiller when process fluid temp exceeds allowable limit.
Addresses issues like no power, tripped breakers, low flow, or low voltage.
Potential causes and remedies for unusual noise during initial operation.
Covers high-pressure cutouts and internal compressor overloads.
Troubleshooting steps for noisy compressor or pump motor issues.
Addresses improper voltage or obstructions causing pump motor overheating.
Troubleshooting for persistent audible alarms, often related to low reservoir levels.
Diagnosing low flow due to alarm set points, clogged strainers, or low levels.
Reasons for unexpected shutdown, including fault features and low flow switch.
Troubleshooting incorrect temperature readings from offset or set point issues.
Addresses high system pressure due to line restrictions or pump relief settings.
Part numbers for controller PCB, circuit breakers, and relays.
Part numbers for pressure transducers, temperature sensors, panels, and keypad.
Part numbers for tanks, grilles, casters, panels, and valves.
Part numbers for heat exchangers, condensers, and fans.
List of available pump and motor kits with part numbers.
Part numbers for water filters, air filters, and external pressure relief kits.
Labels pointing to key components on the front of the unit.
Labels pointing to components on the rear panel with the cover on.
Labels pointing to components visible from the top view.
Labels pointing to internal components visible from the opened rear.
Labels pointing to components visible from the side view.
Highlights the location of the high pressure cutout and reset button.
Diagrams showing front and rear dimensions with component labels.
Explanation of legend symbols and measurement units (inches/mm).
Diagrams showing front and rear dimensions with component labels.
Explanation of legend symbols and measurement units (inches/mm).
Diagrams showing front and rear dimensions with component labels.
Explanation of legend symbols and measurement units (inches/mm).
Detailed wiring diagram showing component connections and harness routing.
Explains voltage configuration jumpers and document revision history.
Diagram illustrating the coolant flow path through the chiller and external loop.
Labels for components and optional plumbing features.
Diagram showing the path of refrigerant through the system components.
Labels for key refrigeration components like evaporator, compressor, and condenser.
Introduces host control via RS-232 and specifies port settings (baud rate, parity).
Explains flow control mechanisms, message delimiters, and character encoding.
Details how numeric values (temperature, pressure) are represented and communicated.
Command ('R') to retrieve chiller status flags, alarms, and temperatures.
Command ('T') to retrieve the current plant temperature.
Command ('S') to retrieve the current setpoint temperature.
Command ('U') to retrieve current user menu configuration.
Command ('P') to set the chiller's plant temperature setpoint.
Command ('X') to set the optional over-temperature limit.
Command ('Y') to set the low-temperature alarm limit.
Command ('Z') to set the plant temperature offset calibration.
Command ('W') to set user control flags like Power-On/Off.
Information on Lytron's free phone-based diagnostic service.
Procedures for returning units for evaluation, repair, and RMA requirements.
Details on charges for on-site service, including administrative and labor fees.
How to order replacement parts and warranty coverage for them.
Defines the warranty period and scope of Lytron's obligation for defects.
Outlines what is not covered by the warranty, including consequential damages and external repairs.
Declares the product and model numbers covered by the conformity statement.
Lists the standards (EN 61010-1, EN 61326-1) and directives (Low Voltage, EMC) the product conforms to.
States compliance with BS EN ISO 9001:2008 Quality System.
General