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Kohler 7000 Series User Manual

Kohler 7000 Series
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32 590 16 Rev. --
KohlerEngines.com
KT610-KT620, KT715-KT745
Owner's Manual
IMPORTANT: Read all safety precautions and instructions carefully before
operating equipment. Refer to operating instruction of
equipment that this engine powers.
Ensure engine is stopped and level before performing any
maintenance or service.
Warranty coverage as outlined in the warranty card and on
KohlerEngines.com. Please review carefully as it provides you
speci c rights and obligations.
To maintain compliance with applicable emission regulations,
exhaust system backpressure may not exceed limits which can
be found on KohlerEngines.com. Search by Model No., select
Read More, then select Specs tab.
Record engine information to reference when ordering parts or obtaining warranty coverage.
Engine Model
Speci cation
Serial Number
Purchase Date
EN
ESS
FRC

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Kohler 7000 Series Specifications

General IconGeneral
Fuel SystemCarburetor
LubricationSplash
Full Throttle RPM3600 RPM
Cooling SystemAir Cooled
Starter TypeElectric

Summary

Introduction and Important Notes

General Operating Precautions

Read all safety precautions and instructions before operating. Ensure engine is stopped for maintenance.

Warranty and Compliance

Review warranty coverage and maintain compliance with emission regulations.

Engine Information Recording

Record engine details for future reference when ordering parts or seeking warranty.

Safety Precautions

Fuel and Fire Hazards

Warnings about explosive fuel, safe storage, and handling to prevent fires and severe burns.

Carbon Monoxide Hazard

Engine exhaust contains poisonous carbon monoxide, which is odorless and can cause death.

Accidental Start Prevention

Disable engine by disconnecting spark plug and battery before servicing to prevent accidental starts.

Moving Parts and Electrical Hazards

Warnings regarding severe injury from rotating parts and electrical shock while the engine is running.

Hot Surface Hazard

Hot engine parts can cause severe burns; do not touch while operating or immediately after stopping.

California Proposition 65

Engine exhaust and product components may contain chemicals known to cause cancer or birth defects.

Component Identification and Pre-Start Checks

Engine Component Labels

Identifies key engine parts labeled A through H for reference.

Pre-Start Checklist

Essential checks before starting the engine, including oil, fuel, cooling areas, and guards.

Engine Starting Procedures

Starting Systems Overview

Details for starting the engine using Standard Choke, Smart-Choke, and eChoke systems.

Cold Weather Starting

Tips for starting the engine in cold temperatures, including oil, fuel, and battery recommendations.

Stopping and Operation Limits

Procedures for safely stopping the engine and guidance on operating angle and speed.

Maintenance Instructions

High Altitude Operation

Requirements for operating the engine above 4000 ft, including carburetor kits and configuration.

Maintenance Schedule

Recommended service intervals for precleaner, air cleaner, oil, fuel filter, and spark plugs.

Oil Recommendations and Check

Guidance on selecting and checking engine oil levels based on temperature and API service class.

Fluid Management and Fuel

Change Oil and Filter Procedure

Step-by-step instructions for changing the engine oil and filter while the engine is warm.

Oil Sentry™ System

Explanation of the Oil Sentry™ switch designed to prevent starting in low oil conditions.

Fuel Recommendations

Guidelines for using unleaded gasoline, octane ratings, and approved ethanol blends.

Engine Service and Storage

Spark Plug Service

Instructions for checking, adjusting gap, and torquing spark plugs for proper engine function.

Air Cleaner Maintenance

Procedures for cleaning or replacing the air cleaner elements and precleaner.

Air Cooling and Storage

Importance of proper cooling, cleaning fins, and steps for preparing the engine for storage.

Troubleshooting and Specifications

Troubleshooting Guide

Table listing common engine problems and their possible causes, such as fuel issues and oil level.

Engine Specifications

Table detailing engine models, bore, stroke, displacement, oil capacity, and maximum angle of operation.

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