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Kohler Command CV740 Service Manual

Kohler Command CV740
92 pages
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124 690 07 Rev. H KohlerEngines.com
CV17-CV25, CV620-CV730, CV740, CV750
Service Manual
2 Safety
3 Maintenance
5 Specications
16 Tools and Aids
19 Troubleshooting
23 Air Cleaner/Intake
24 Fuel System
30 Governor System
31 Lubrication System
33 Electrical System
49 Starter System
58 Disassembly/Inspection and Service
75 Reassembly
IMPORTANT: Read all safety precautions and instructions carefully before operating equipment. Refer to operating
instruction of equipment that this engine powers.
Ensure engine is stopped and level before performing any maintenance or service.

Questions and Answers:

Kohler Command CV740 Specifications

General IconGeneral
Compression Ratio8.5:1
Fuel SystemCarburetor
StarterElectric
Ignition SystemElectronic
Engine TypeV-Twin
Displacement725 cc
Oil Capacity1.9 L (2.0 U.S. qt)
LubricationFull pressure
Bore3.27 in (83 mm)
Power24-27 HP

Summary

Safety

Safety Precautions

Read all safety precautions and instructions carefully before operating equipment.

Maintenance

Maintenance Instructions

Instructions for safe and proper maintenance procedures.

Maintenance Schedule

Schedule of required maintenance tasks based on operating hours.

Oil Recommendations

Recommended oil types and viscosity for engine performance.

Storage

Procedure for storing the engine when out of service for extended periods.

Fuel Recommendations

Guidelines for using appropriate fuel for engine operation.

Specifications

Engine Dimensions with Low-Profile Air Cleaner

Technical drawings and dimensions for engines with low-profile air cleaners.

Engine Dimensions with Commercial Mower Air Cleaner

Technical drawings and dimensions for engines with commercial mower air cleaners.

Engine Dimensions with Heavy-Duty Air Cleaner

Technical drawings and dimensions for engines with heavy-duty air cleaners.

Engine Identification Numbers

Information on locating and understanding engine identification numbers.

General Specifications

Key technical specifications for various engine models.

Torque Specifications

Recommended torque values for fasteners and components.

Clearance Specifications

Critical clearance measurements for engine parts.

General Torque Values

Standard torque recommendations for common fastener types.

Tools and Aids

Separate Tool Suppliers

List of suppliers for specialized tools.

Tools

Description and part numbers for essential service tools.

Aids

List of materials and aids recommended for service.

Troubleshooting

Troubleshooting Guide

General guide to identifying and resolving engine problems.

External Engine Inspection

Procedure for visually inspecting the engine before disassembly.

Cleaning Engine

Guidelines for safely and effectively cleaning engine components.

Crankcase Vacuum Test

Procedure to test crankcase vacuum for proper engine operation.

Compression Test

Method for testing cylinder compression.

Cylinder Leakdown Test

Alternative test to determine if valves or rings are leaking.

Air Cleaner/Intake

Air Cleaner

Information on air cleaner systems and components.

Low-Profile and Commercial Mower Air Cleaner Components

Details and disassembly of low-profile and commercial mower air cleaners.

Heavy-Duty Air Cleaner Components

Details and disassembly of heavy-duty air cleaner components.

Breather Tube

Ensuring proper connection of the breather tube.

Air Cooling

Importance of proper cooling and methods to maintain it.

Fuel System

Fuel Recommendations

Guidelines for fuel selection and usage.

Fuel Line

Requirements for fuel line installation and type.

Fuel Pump

Description and replacement procedure for the pulse style fuel pump.

Fuel System Tests

Procedures for testing fuel system components.

Carburetors

Overview and component identification of carburetors.

Troubleshooting Checklist

Checklist for diagnosing and resolving carburetor-related issues.

Carburetor Adjustments

Procedures for adjusting carburetor settings.

High Altitude Operation

Considerations for operating the engine at high altitudes.

Governor System

Governor Components

Identification of governor system components.

Governor Adjustments

Procedures for adjusting governor settings.

Initial Adjustment Procedure

Steps for performing the initial governor adjustment.

Sensitivity Adjustment

Adjusting governor sensitivity for optimal performance.

Commercial Mower Governor Arrangement

Specific governor arrangement for commercial mowers.

Lubrication System

Lubrication Components

Identification of lubrication system components.

Check Oil Level

Procedure for checking and maintaining the engine oil level.

Change Oil and Filter

Steps for performing an oil and filter change.

Oil Cooler

Information on oil cooler maintenance and types.

Oil Sentry™ (if equipped)

Operation and function of the Oil Sentry™ system.

Electrical System

Spark Plugs

Inspection, service, and specifications for spark plugs.

Battery and Charging Systems

Battery recommendations, maintenance, charging systems and tests.

Ignition Systems

Overview of electronic ignition systems and their types.

Wiring Diagrams

Electrical wiring diagrams for different systems.

Ignition System Tests

Procedures for testing electronic ignition systems.

Starter System

Troubleshooting-Starting Difficulties

Guide to diagnosing and resolving starting problems.

Inertia Drive Electric Starters

Components and service procedures for inertia drive starters.

Solenoid Shift Electric Starters

Components and service procedures for solenoid shift starters.

Starter Components and Service

Details of starter components and inspection points.

Starter Disassembly and Reassembly

Steps for disassembling and reassembling starter motors.

Solenoid Tests

Procedures for testing starter solenoids.

Retractable Starters

Components and service procedures for retractable starters.

Disassembly/Inspection and Service

External Engine Components

Identification and removal of external engine components.

Engine Fluids and Filters Removal

Steps for draining oil, removing filter, and oil cooler.

Major Component Removal

Procedures for removing major engine components.

Internal Engine Disassembly

Disassembly procedures for internal engine parts.

Measurement and Inspection

Procedures for measuring and inspecting engine parts.

Reassembly

Engine Core Components Reassembly

Reassembly of crankshaft, connecting rods, pistons, and camshaft.

Oil System and External Components Reassembly

Reassembly of oil pan, oil pump, oil seal, and governor.

Ignition and Flywheel Installation

Steps for installing ignition system and flywheel.

Cylinder Head and Valve Train Reassembly

Procedure for reassembling cylinder heads and valve train.

Carburetor and Controls Installation

Steps for installing carburetor and control systems.

Air Cleaner, Starter, and Exhaust Installation

Installation of air cleaner, starter, and muffler.

Final Engine Preparation and Testing

Final checks and testing procedures before operating the engine.

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