Need help?Do you have a question about the Kohler KDW 1003 and is the answer not in the manual?
Details regarding the approval references for the engine.
Information on the name plate concerning EPA rules for the rocker-arm cap.
Explains the emission control system warranty for engines sold in California.
Describes the meaning of safety pictograms found on the engine and manual.
Shows the locations of safety pictograms on the engine.
Provides important notes for using the service manual.
Defines terms used throughout the manual for clarity.
Guides on identifying and resolving engine anomalies and symptoms.
Details the key technical specifications for different engine models.
Presents graphical data on engine performance characteristics.
Provides dimensional drawings and measurements for engine models.
Covers routine maintenance tasks for the engine.
Details maintenance tasks beyond routine checks.
Specifies recommended oils and their API/MIL classifications.
Information on coolant types, mixing, and handling.
Guidance on suitable diesel fuels, including winter and low-sulfur types.
Provides essential advice for engine disassembly and reassembly procedures.
Details the removal, cleaning, and specifications of the dry air filter.
Explains the Exhaust Gas Recirculation system components and operation.
Step-by-step guide for removing the engine cylinder head.
Procedure for testing the turbocharger's pressure output.
Details on how to adjust the turbocharger's waste gate.
Information on the oil pump's operation, delivery, and clearance.
Component details and characteristics of the oil pressure regulating valve.
Specifications and characteristics of the oil filter cartridge.
Procedure for checking the radiator and compensation tank cap.
Details on the thermostatic valve's components and characteristics.
Specifications for the fuel filter when detached from the tank.
Description of the exclusive pump/injector unit for KDW engines.
Procedure for setting the injection pressure for old type injectors.
How to control and regulate injection advance timing.
Details of the control panel and its automatic stop function.
Specifications and performance curve for the 14V 33A alternator.
Specifications and performance curves for 14V 45A/65A alternators.
Diagram showing the 12V electric starting system with flywheel alternator.
Information on the Bosch DW 12V 1.1 KW starter motor.
Characteristics and component details of the pre-heating glow plug.
Procedures for setting engine idle speed and maximum RPM.
Adjusting the pump injection delivery without a dynamometric brake.
Procedure for timing the pump/injector unit with the speed governor.
Steps for calibrating the Exhaust Gas Recirculation system.
Guidelines for protecting the engine during periods of inactivity.
Steps for applying protective treatments for long-term storage.
Procedure to ready the engine for use after storage.
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