Kohler KS595 Service Manual

85
Reassembly
22 690 01 Rev. -- KohlerEngines.com
Install Intake Manifold
C
D
A
B
E
A Intake Port Stud B
Intake Manifold
Gasket
C Indicator Tab Down D Intake Manifold
E Nut
1. Install a new gasket on intake port studs with
Indicator tab on gasket pointing down.
2. Slide intake manifold onto intake port studs and start
nuts on studs. Torque nuts to 10.2 N·m (90 in. lb.).
Install Carburetor
Standard Choke
A
H
B
D
E
F
G
C
A Air Cleaner Adapter B Nut
C
Carburetor Gasket
(Choke)
D
Indicator Tab Up (on
Fuel Inlet Side)
E Carburetor F Stud
G
Carburetor Gasket
(Throttle)
H Intake Manifold
1. Install studs into intake manifold. Torque to 4.3 N·m
(38 in. lb.).
2. Install carburetor gasket (throttle) on studs, followed
by carburetor.
3. Install carburetor gasket (choke) with indicator tab
up (on fuel inlet side) on studs, follow by air cleaner
adapter. Secure with nuts. Torque to 9 N·m (80 in.
lb.).
4. Install choke linkage into choke lever on carburetor.
5. Install bushing into throttle lever on carburetor. Install
throttle linkage and linkage spring into throttle lever.
Smart-Choke
TM
A
B
D
E
F
G
L
J
I
L
K
H
I
M
C
A Air Cleaner Adapter B Nut
C
Carburetor Gasket
(Choke)
D
Indicator Tab Up (on
Fuel Inlet Side)
E Carburetor F Stud
G
Carburetor Gasket
(Throttle)
H Intake Manifold
I Vacuum Hose J
Check Valve
Assembly
K
Diaphragm
Assembly
L K40 x 1.79 Screw
M
Smart-Choke
TM
Linkage
1. Install studs into intake manifold. Torque to 4.3 N·m
(38 in. lb.).
2. Install carburetor gasket (throttle) on studs, followed
by carburetor.
3. Install carburetor gasket (choke) with indicator tab
up (on fuel inlet side) on studs, follow by air cleaner
adapter. Secure with nuts. Torque to 9 N·m (80 in.
lb.).
4. Install Smart-Choke
TM
linkage to choke lever on
carburetor.
5. Assemble vacuum hoses to check valve, then
assemble to Smart-Choke
TM
assembly.
6. Install other end of Smart-Choke
TM
linkage into lever
of Smart-Choke
TM
assembly.
7. Attach vacuum hose to intake manifold and secure
Smart-Choke
TM
assembly to manifold. Torque screws
to 1 N·m (9 in. lb.).
8. Install bushing into throttle lever on carburetor. Install
throttle linkage and linkage spring into throttle lever.

Kohler KS595 Specifications

General

Brand	Kohler
Model	KS595
Category	Engine
Language	English