6-6.  SLIP  RINGS 
Slip  rings  acquire  a glossy  brown  finish  in  normal  operation. 
Do  not  attempt  to  maintain  a  bright,  newly-machined  ap- 
pearance.  Ordinary  cleaning  with  a  dry,  lint  free  cloth  is 
usually  sufficient.  Very  fine  sandpaper  (#OO)  may  be  used 
to  remove  roughness.  Use  light  pressure  on  the  sandpaper. 
Do  not  use  emery  or  Carborundum‘  paper  or  cloth.  Clean 
out  all  carbon  dust  from  the  generator.  If  the  rings  are 
black  or  pitted,  remove  the  rotor  and  remove  some  of  the 
surface  material  by  using  a lathe. 
6-7.  EXCITER  /  VOLTAGE  REGULATOR 
6-7.1.  General.  The  voltage  regulator  assembly  (Figure 
6-31)  includes  a  bridge  rectifier  and  a  voltage  regulating 
circuit.  AC  from  the  stator  is  received  at  the  “AC”  termin- 
als  on  the  regulator.  Thi’s  current  is  rectified  to  DC  by  the 
bridge  rectifier  and  supplied  to  the  rotor  from  terminals 
(+)  and  (-)  through  the  brushes  and  slip  rings.  This  AC  is 
constantly  monitored  by  the  regulator  to  maintain  +2% 
variation  of  the  stator  output. 
NOTE 
Although  the  physical  appearance  of  your 
voltage  regulator  may  differ  from  the  one  pic- 
tured,  its fu tiction  is identical. 
NOTE 
When  replacing  regulators  apply  a  light  coating 
of  thermal  compound  between  the  regulator 
and  end  bracket.  This  compound  aids  in  dissi- 
pating  heat  from  regulator  to  end  bracket.  For 
regulators  with  two  mounting  screws  tighten  to 
20  in.  Ibs.  (2.3Nm)  maximum.  For  center 
mount-type  regulators,  tighten  screw  to  15  in. 
Ibs.  (1.7Nm)  maximum. 
67.2.  Exciter  /  Voltage  Regulator  Test. 
A 
’ WARNING 
HIGH  VOLTAGE!  Remember  that  the  function  of  a  gen- 
erator  set  is  to  produce  electricity  and  that  wherever 
electricity  is  present,  there  is  the  potential  danger  of 
electrocution.  Take  the  same  precautions  with  electrical 
appliances  in  your  coach  that  you  would  observe  in  your 
home.  Keep  away  from  electrical  circuits  and  wiring  while 
the  set  is  running  and  have  electrical  service  performed 
only  by  qualified  electricians.  Make  sure  unqualified 
persons,  especially  children,  cannot  gain  access  to  your 
set-keep  the  compartment  door  Iock,ed  or  securely 
latched  at  all  times.  Be  sure  that  generator  is  properly 
grounded.  Never  touch  electrical  leads  or  appliances  with 
wet  hands,  when  standing  in  water,  or  on  wet  ground  as 
the  chance  of  electrocution  is especially  prevalent  under 
such  conditions. 
Since  this  test  is  designed  for  use  in  the  field,  it  only 
checks  regulator  output  when  “cold”  and  does  not  check 
voltage  build-up. 
Figure  6-31.  Exciter  /  Voltage  Regulator 
To  complete  the  test  you’ll  need  the  following  equipment: 
Two  12OV/lOO  watt  bulbs  and  sockets. 
11 O/l  20V  AC  power  source  or  variable  transformer. 
Switch,  PST,  12OV,  2 Amp.  minimum 
Fuse,  2A  (in  holder) 
Jumpers 
Multimeter 
Figure  6-32  shows  the  typical  voltage  regulator  terminal 
identification: 
OR 
AC 
0 
+ 
AC 
Figure  6-32.  Terminal  Identification 
6-9