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Krone
Lawn and Garden Equipment
Comprima V 150
Page 430
Krone Comprima V 150 - Page 430
430 pages
Manual
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Maschinenfabrik
Bernard Krone GmbH &
Co. KG
Heinrich-Krone-Straße 10, D-48480 Spelle
Postfach 11
63, D-48478 Spelle
Phone
+49 (0) 59
77/935-0
Fa
x
+49 (0) 59
77/935-339
Internet: http://www.krone.de
eMail: info.ldm@krone.de
429
Table of Contents
Main Page
Table of Contents
3
Validity
9
Re-Ordering
9
Further Applicable Documents
9
Target Group of this Document
9
How to Use this Document
9
Directories and References
9
To this Document
9
Scope of Document
10
Means of Representation
10
Term "Machine
10
Figures
10
Direction Information
10
Conversion Table
13
Safety
14
Purpose of Use
14
Intended Use
14
Service Life of the Machine
14
Personnel Qualification of the Technicians
15
Personnel Qualification of the Operating Personnel
15
Importance of the Operating Instructions
15
Basic Safety Instructions
15
Children in Danger
16
Coupling the Machine Safely
16
Structural Changes to the Machine
16
Additional Equipment and Spare Parts
16
Workstations on the Machine
16
Operational Safety: Technically Perfect Condition
17
Danger Zones
19
Personal Protective Equipment
21
Keeping Safety Devices Functional
21
Safety Signs on the Machine
22
Traffic Safety
22
Parking the Machine Safely
23
Consumables
23
Dangers Associated with the Operational Environment
23
Sources of Danger on the Machine
25
Dangers Associated with Certain Activities: Climbing up and down
26
Dangers Associated with Certain Activities: Work on the Machine
26
Dangers Associated with Certain Activities: Working on Wheels and Tyres
27
Behaviour in Hazardous Situations and When Accidents Occur
27
Supporting Lifted Machine and Machine Parts Securely
28
Stopping and Securing the Machine
28
Safety Routines
28
Safely Checking the Oil Level and Changing the Oil and Filter Element
29
Running the Actuator Test
29
Safety Stickers on the Machine
31
Position and Meaning of the Safety Stickers on the Machine
31
Re-Ordering Safety Labels and Information Labels
48
Attaching Safety Labels and Information Labels
48
Contact
48
Parking Brake
49
Safety Equipment
49
Attaching the Safety Cable
50
Parking Support
51
Wheel Chocks
54
Stop Points
55
Shut-Off Valve for Tailgate
56
SMV Emblem
57
Data Memory
58
Machine Description
60
Machine Overview
60
Identification Plate
61
Technical Data of the Machine
62
Technical Data
62
Hydraulic Connections
67
Consumables
67
Ambient Temperature
68
Commissioning
69
Before Initial Start-Up
69
Dismounting the Transport Tensioning Device
73
Mounting the Bale Ejector
74
Adjusting the Drawbar Height
80
PTO Shaft
82
Mounting the Protective Cap for the Universal Shaft of the Tractor
82
Mounting the Universal Shaft at the Machine
83
Length Adjustment
86
Mounting the Hose and Cable Support
87
Preparing the Wrapping Material Brake
87
Checking/Setting the Tyre Pressure
88
Bleed the Friction Clutch on the Universal Shaft
88
KRONE Operation Unit Alpha
89
Overview
89
General Description
89
Mounting the Control Unit
90
Control Unit
91
Operational Readiness
92
Operating Machine Functions
93
Operation of Tying (Manual Mode)
93
Operation of Tying (Automatic Mode)
94
Settings and Diagnostics
95
Setting Net Layers
95
Adjusting the Automatic Blocking Time
96
Adjusting the Engine Position (Net)
96
Adjusting the Feed Position
97
Adjusting the Cut-Off Position
97
Approaching Tying Position
98
Sensor Test Digital
99
Sensor Test Analogue
100
Displays and Signals
101
Baling Pressure Setting (Comprima F125 / F155 Medium) or Bale Diameter (Comprima V 150 / V 180)
101
Displays "Version Number
102
Acoustic and Visual Signals and Their Meaning
102
Start-Up
103
Connect the Machine to the Tractor
104
Hydraulics
105
Special Safety Instructions
105
Connecting the Hydraulic Lines
106
Hydraulic Brake (Auxiliary Brake)
108
Hydraulic Brake (Export)
108
Install the PTO Shaft
109
Compressed Air Connections for the Compressed Air Brake
111
Connecting the Road Lighting
112
Using the Safety Chain
113
Driving and Transport
115
Preparations for Road Travel
116
Lift Pick-Up
116
Checking the Parking Support
116
Checking the Road Lighting System
117
Putting Wheels Chocks Underneath
118
Switching off the Machine
118
Moving Parking Support into Support Position
119
Disconnecting the PTO Shaft from the Tractor
119
Disconnecting the Supply Lines
119
Preparing the Machine for Transportation
120
Raising the Machine
120
Securing the Side Hoods
121
Securing the Twine Box Flap
121
Mounting Transport Tensioning Device
122
Operation
123
Adjustments before Starting Work
123
Travelling Speed
124
Filling the Bale Chamber
125
Reducing the Pressure on the Side Walls of the Bale Chamber
126
Mounting Additional Driver Guide Rails on the Starter Roller
127
Mounting Additional Deflector Sheets in the Tailgate
128
Wrapping and Depositing Bales
130
Driving with Bale Ejector
131
Before Baling
132
Tensioning the Floor Conveyor
132
Drive Chain for Pick-Up with Cam-Type Clutch
133
Overload Protection
133
After Baling
133
Pick-Up
134
Adjusting the Working Height
134
Adjusting the Pick-Up Height more Precisely
135
Adjusting the Bearing Pressure Relief for the Pick-Up
136
Setting the Crop Press Roller Unit
137
Setting the Baffle Sheet
138
Cutting System
139
General Aspects
139
Cutting Length
140
Setting Bale Diameter
143
Preselecting Bale Diameter (Comprima V 150 (XC) / V 180 (XC) / V 210 XC) (Medium Electronics)
144
Setting of Bale Diameter Display (Comprima V 150 (XC) / V 180 (XC) / V 210 XC) (Medium Electronics)
145
Setting Baling Pressure
146
Setting of the Baling Pressure Display (Medium Electronic System)
148
Setting Tailgate Catch (Medium Electronic System)
149
Twine Tying (for Version with "Twine and Net Tying")
150
Overview
150
Tying Function
151
Setting the Tying Twine in Place
152
Setting the Number of Twine Layers
155
Further Settings for Twine Tying
156
Net Wrapping
157
Functionality of the Net Wrapping
157
Inserting Net Roll
158
Insert Net
159
Adjusting the Feed, Cut-Off and Tying Position
160
Setting the Number of Net Layers
160
Net and Chamber Film Wrapping
161
Functionality of the Net and Chamber Film Wrapping
161
Inserting a Net or Film Roll
162
Insert Net
163
Inserting Sheet
165
Setting the Number of Net or Film Layers
167
Notes on Operation with Chamber Film Wrapping
167
Checking the Stretching of the Inserted Film
168
Tighten the Floor Conveyor and Set the Spring Pretensioning
169
Checking the Tension Springs of the Final Density Display
171
Setting the Density of the Bale Core
171
Removing the Crop Blockages in the Crop Collection Area
175
Crop Blockage at Pick-Up
176
Crop Blockage under the Cutting Rotor
177
Crop Blockage in the Baling Element
178
Reversing Device
179
Settings
181
Setting the Brake Force Release During the Feeding Process
182
Setting the Wrapping Material Brake
183
Setting the Wrapping Material Brake
184
Locking/Releasing the Clamping Lever
186
Checking Retaining Comb for Net Tying
188
Checking the Retaining Comb for Film Tying
189
Setting the Retaining Comb for Film Tying
190
Checking the Position of the Feed Rocker Arm
192
Adjusting the Twine Limiter
194
Adjusting the Wire Rope for "Loosen Twine Brake
195
Adjusting the Distance between the Front and Rear Net Roller
196
Setting the Twine Brake
197
Adjusting the Pressure Roller
198
Setting the Magnetic Transmission
199
Adjusting the Cutting Blade on the Tying Unit
200
Central Chain Lubrication System
201
Maintenance
205
Spare Parts
205
Maintenance Table
206
Metric Thread Screws with Control Thread
207
Tightening Torques
207
Metric Thread Screws with Fine Thread
208
Metric Thread Screws with Countersunk Head and Hexagonal Socket
208
Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes
209
Setting Scraper to Spiral Roller
210
Adjusting the Scraper
212
Setting the Stone Deflector
213
Setting Tailgate Lock
214
Position of the Sensors
215
Setting the Sensors
221
Checking and Setting the Axial Play of the Brake Disc at the Wrapping Material Brake
221
Removing Paint and Welding Residues before Commissioning with Chamber Film Wrapping
222
Bleed the Friction Clutch on the Universal Shaft
223
Brakes
224
Checking the Brake Setting
224
Adjusting the Cam Brake
224
Settings of the Brakes with Manual Linkage Setter
225
Setting Brake Linkage
227
Tyres
229
Checking and Maintaining Tyres
230
Drawbar
232
Hitches on the Drawbar
232
Oil Level Check and Oil Change on the Gearboxes
233
Time Intervals for Oil Level Check and Oil Change on the Gearboxes
233
Main Drive
234
Novo Grip Belt on the Floor Conveyor
235
Checking the Safety Rollers of Single Blade Locking Device
235
Checks and Maintenance on Rear Floor Conveyor
236
Adjusting the Deflection Roller
237
Setting the Drive Chains
238
Floor Conveyor Drive
238
Pick-Up
240
Roller Drive
243
Conveyor Auger Drive
243
Changing Blades
244
Grinding Blades
248
Moving Blade Retaining Shaft
249
Maintenance - Brake System (Special Equipment)
250
Coupling Heads (Non-Interchangeable)
251
Air Filter for Pipelines
252
Compressed-Air Reservoir
253
Maintenance - Lubrication
254
Special Safety Instructions
254
Lubricating Universal Shaft
255
Lubricants
255
Lubrication Chart
256
Maintenance - Hydraulic System
264
Shut-Off Valve for Tailgate
265
Prior to Working on the Hydraulic System
265
Solenoid Valves
266
Replacing the Hydraulic Oil Filter
267
Circuit Diagrams of the Hydraulic System
268
Malfunctions - Causes and Remedies
269
General Malfunctions
270
Malfunctions on the Central Chain Lubrication System
274
Malfunctions During Twine Tying
275
Error Messages of KRONE Operation Terminal
276
Placing in Storage
277
At the End of the Harvest Season
277
Before the Start of the New Season
278
Maintenance Work before the Beginning of the New Season
279
Disposal of the Machine
281
ISOBUS Terminal
282
Appendix/Circuit Diagrams of the Hydraulic System
283
Appendix
283
Circuit Diagrams of the Hydraulic System
283
Connecting KRONE Beta II Terminal
285
Connecting the Terminal
285
Connecting the KRONE ISOBUS Terminal (CCI 200, DELTA)
287
Circuit Diagram
288
Connecting the KRONE ISOBUS Terminal (CCI 1200)
289
Index
289
Connecting Foreign ISOBUS Terminal
291
ISOBUS Shortcut Button Not Available
293
KRONE BETA II Terminal
293
Switching Terminal On/Off
294
Design of Display
295
KRONE ISOBUS Terminal (CCI 200, DELTA)
296
ISOBUS Shortcut Button (ISB)
297
Touchable Display
298
Switching Terminal On/Off
299
Design of Display
300
KRONE ISOBUS Terminal (CCI 1200)
301
Touchable Display
301
Switching Terminal On/Off
302
Design of Display
303
Design of the KRONE Machine Application
303
Foreign ISOBUS Terminal
305
ISOBUS Shortcut Button Not Available
305
Varying Functions to KRONE ISOBUS Terminal
306
Status Line
307
Terminal Machine Functions
307
Keys
308
Displays on the Working Screen
310
Accessing the Working Screen
312
Automatic Call of the Road Travel Screen
312
Adjusting Bale Diameter
313
Adjusting the Baling Pressure
314
Operating the Hydraulic Blade Group Control System
314
Menu Structure
316
Terminal Menus
316
Recurring Icons
317
Selecting a Menu
318
Selecting a Menu Level
318
Changing Value
319
Changing Mode
320
Tying in the Menu Level
321
Menu 1 "Number of Net Layers" (Net Wrapping)
322
Menu 1 "Number of Film Layers" (Chamber Film Wrapping)
323
Menu 2 "Number of Twine Layers" (Twine Tying)
323
Menu 3 "Advance Signalling
324
Menu 4 "Tying Start Delay" (Net Wrapping)
325
Menu 4 "Tying Start Delay" (Twine Tying)
326
Menu 4 "Tying Start Delay" (Chamber Film Wrapping)
327
Menu 5 "Bale Diameter
328
Menu 7 "Sensitivity of Direction Display
329
Menu 8 "Select Type of Tying" (for the "Net Wrapping and Twine Tying" Version)
330
Menu 8 "Type of Tying" (for the "Net and Chamber Film Wrapping" Version)
330
Menu 9 "Filling Correction
331
Menu 10 "Manual Operation" (for the "Net Wrapping" Version)
332
Menu 10 "Manual Operation" (for the "Net Wrapping and Twine Tying" Version)
333
Menu 10 "Manual Operation" (for the "Net and Chamber Film Wrapping" Version)
334
Menu 13 "Counters
335
Menu 13-1 "Customer Counter
336
Menu 13-2 "Total Counter
338
Menu 14 "ISOBUS
339
Menu 14-9 "Switching between Terminals
339
Menu 15-1 "Sensor Test
341
Adjusting Sensor B08 "Top Blade Cassette
343
Adjusting Sensor B09/B10 "Filling Display Left/Right
344
Adjusting Sensor B09/B10 "Filling Display Left/Right
345
Adjusting Sensor B61 "Tying 1 (Passive)
346
Sensor B13 "Twine Guide Slide Position
346
Menu 15-2 "Actuator Test
349
Sensor B63 "Twine Tying Mechanism Position
349
Menu 15-3 "Software Info
352
Error Messages
353
Faults of the Electrics/Electronics
353
Terminal Error Messages
353
Possible Error Types (FMI)
354
Error List
355
Remedying Sensor/Actuator Error
355
Index
380
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