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Krone Comprima CF 155 XC User Manual

Krone Comprima CF 155 XC
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Original operating instructions
Round baler
Comprima CF 155 XC
Comprima CV 150 XC
Comprima CV 210 XC
(from serial no.: 911 106)
Order no.: 150 000 046 11 en
13.01.2015

Table of Contents

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Krone Comprima CF 155 XC Specifications

General IconGeneral
BrandKrone
ModelComprima CF 155 XC
CategoryLawn and Garden Equipment
LanguageEnglish

Summary

Foreword

To this Document

3.1 Validity

Specifies the round baler types for which these operating instructions are valid.

3.2 Target group of this document

Defines the intended audience for the document.

3.3 How to use this document

Explains navigation using table of contents, index, and cross-references.

3.4 Identifying Symbols in the Operating Instructions

Explains the meaning of graphical symbols used in the operating instructions.

3.5 Identification of the hazard warnings

Details hazard warning symbols (Danger, Warning, Caution) and their effects.

Safety

4.1 Purpose of Use

Describes the intended purpose and function of the Krone round balers.

4.2 Intended use

Specifies the exclusive use of the round baler in agricultural work.

4.3 Basic safety instructions

Covers fundamental safety rules, personnel qualification, danger zones, and specific activity dangers.

4.4 Safety routines

Outlines essential safety procedures for machine operation, stopping, securing, coupling, and uncoupling.

4.5 Position of the Adhesive Safety Stickers on the Machine

Explains the location and meaning of safety stickers on the machine for hazard awareness.

4.6 Introduction

Introduces safety devices, hazard warnings, and the purpose of safety signs.

4.7 Safety Equipment

Details the importance of functional safety equipment and checks before start-up.

Commissioning

5.1 Before initial start-up

Lists parts included loose and outlines preparation steps before the first start-up.

5.2 Removing the transport holding down tensioning device

Provides instructions for removing the transport tensioning device before operation.

5.3 Changing the Drawbar Height and Adjusting the Hitch

Explains how to adjust the drawbar height and hitch for optimal working.

5.4 PTO shaft

Covers PTO shaft length adjustment and mounting procedures for safe connection.

5.5 Hose holder assembly

Details the installation procedure for the hose holder assembly.

Start-up

6.1 Mounting onto the Tractor

Provides critical safety warnings and steps for hitching the machine to the tractor.

6.2 Hydraulics

Covers special safety instructions for connecting and handling hydraulic lines.

6.3 Hydraulic brake (Export)

Explains the function and connection of the hydraulic brake for export versions.

6.4 Install the PTO shaft

Outlines safety precautions and steps for installing the PTO shaft.

6.5 Compressed Air Connections for the Compressed Air Brake

Details the procedure for connecting compressed air lines for the brake system.

6.6 Electrical connections

Explains how to connect the machine's electrical systems, including the terminal.

KRONE ISOBUS Terminal

8.1 Installing the terminal into cabin

Refers to separate operating instructions for installing the terminal in the tractor cabin.

8.2 ISOBUS Short Cut Button

Explains the function and safety implications of the ISOBUS short cut button.

8.2.1 Connecting the Multi-Function Lever to the CCI Terminal (on Tractors with an Integrated ISOBUS System)

Details the connection procedure for the multi-function lever to the CCI terminal.

8.2.2 Connecting the Multi-Function Lever to the CCI Terminal (on tractors without ISOBUS system)

Provides instructions for connecting the multi-function lever to the CCI terminal without integrated ISOBUS.

8.2.3 Switching the terminal on / off when the machine is not connected

Explains how to power the terminal on and off when not connected to the machine.

8.2.4 Switching the terminal on / off when the machine is connected

Details the procedure for switching the terminal on and off when connected to the machine.

8.3 Basic Screen

Describes the main display screen and its status line elements.

8.3.1 Adjustment of bale firmness (display for Comprima CF 155 XC)

Explains how to adjust bale firmness settings for the Comprima CF 155 XC.

8.3.2 Adjustment of target bale diameter (display for Comprima CV150XC)

Details how to adjust the target bale diameter for Comprima CV150XC.

8.3.3 Adjusting the Target Bale Diameter (Display for Comprima CV 210 XC)

Explains how to adjust the target bale diameter for Comprima CV 210 XC.

8.4 Messages

Explains information messages that may appear on the terminal display.

8.5 Menu level

Provides a short overview of the menu structure and navigation.

8.5.1 Short overview

Lists the main menus and their sub-menus for quick reference.

8.5.2 Calling up the menu level

Guides on how to navigate through different menu levels using function keys.

8.6 Main menu 1 Settings

Introduces the "Settings" main menu and its sub-menus.

8.7 Menu 1-2 Adjustment baler

Explains how to access and navigate the "Baler setting" menu.

8.7.1 Menu 1-2-2 Bale diameter (Only for Comprima CF155XC)

Details the procedure for adjusting bale diameter for specific models.

8.7.2 Menu 1-2-3 Number net winds

Explains how to set the number of net winds for wrapping.

8.7.3 Menu 1-2-4 Sensitivity of the Direction Display (Only Comprima CF155)

Guides on adjusting the sensitivity of the direction display for specific models.

8.7.4 Menu 1-2-5 Pre-signalling

Explains how to set the pre-signalling time delay for bale readiness.

8.7.5 Menu 1-2-6 Filling Correction

Describes how to correct bale size or filling based on predefined ranges.

8.7.6 Menu 1-2-9 Tying start delay

Details how to set the time delay between bale readiness and tying process start.

8.8 Menu 1-3 Adjustment wrapper

Introduces the "Wrapper setting" menu and its sub-menus.

8.8.1 Menu 1-3-1 Number of layers

Explains how to adjust the number of net layers applied to the bale.

8.8.2 Menu 1-3-2 Number slide wrappings

Guides on adjusting the number of film wrappings for the bale.

8.8.3 Menu 1-3-3 Type of operation wrapper

Describes the different operating modes for the wrapper function.

8.8.4 Menu 1-3-4 Type of operation swivel table

Explains the different operating modes for the swivel table.

8.8.5 Menu 1-3-5 Sheet width

Details how to set the sheet width for wrapping.

8.8.6 Menu 1-3-6 Torn sheet control

Explains the settings for sheet tear monitoring and control.

8.9 Main menu 2 Counters

Introduces the "Counters" main menu and its sub-menus.

8.9.1 Menu 2-1 Customer counter

Explains how to activate and manage customer counters for bale production.

8.9.2 Menu 2-2 Total bale counter

Describes the total bale counter and how to delete season counters.

8.10 Main menu 3 Manual operation

Introduces the "Manual operation" main menu for direct machine control.

8.10.1 Menu 3-1 „Manual operation baler"

Details manual operation functions for the baler with an open bale chamber.

8.10.2 Status messages

Lists and explains possible status messages for manual operation modes.

8.10.3 Move manually to tying position

Guides on manually positioning the machine for tying.

8.10.4 Activating the wrapping table manually (only for Comprima CV150XC)

Explains manual activation of the wrapping table for specific models.

8.10.5 Drive lifter manually upward/ downward (Comprima CF155XC/CV210XC)

Details manual operation for moving the lifter up or down.

8.10.6 Opening/closing the bale chamber

Explains how to open and close the bale chamber using softkeys.

8.10.7 Move swivel table by hand

Guides on manually moving the swivel table to different positions.

8.11 Menu 3-2 Manual operation wrapper

Explains manual operation functions for the wrapper with a closed bale chamber.

8.11.1 Opening/closing the holding arms

Details how to open, close, and release the holding arms.

8.11.2 Switching on/off wrapping arm

Explains how to switch the wrapping arm on and off.

8.11.3 Move the wrapping arm to zero position

Guides on moving the wrapping arm to its zero position.

8.12 Menu 3-2 „Manual Operation Wrapping Arm" CV 210

Details manual operation for the wrapping arm on specific models.

8.12.1 Move the Height of the Wrapping Arms

Explains how to adjust the height of the wrapping arms.

8.12.2 Drive Height Wrapping Arm Into Parking Position

Guides on moving the wrapping arm to its parking position for transport.

8.12.3 Error messages Manual operation

Lists and explains error messages related to manual operation.

8.13 Main menu 4 Service

Introduces the "Service" main menu and its sub-menus.

8.13.1 Menu 4-2 Manual sensor test

Explains how to perform a manual test and adjustment of machine sensors.

8.13.2 Actuator test

Describes the process and safety precautions for testing machine actuators.

8.13.3 Menu 4-4 Manual actuator test

Guides on performing manual tests on machine actuators for error detection.

8.13.4 Menu 4-8 Diagnostics

Explains how to access and use the diagnostics menu.

8.13.5 Menu 4-9 Manual operation without confirmation prompt

Details manual operations that can be performed without a confirmation prompt.

8.14 Main Menu 5 Information

Introduces the "Information" main menu, displaying software versions.

8.15 Main Menu 6 Technician

Introduces the password-protected "Technician" main menu.

8.16 Main Menu 7 ISOBUS

Introduces the "ISOBUS" main menu and its password query.

8.16.1 Menu 7-1 Virtual Terminal (VT)

Explains how to access and navigate the Virtual Terminal menu.

8.16.2 Menu 7-1-1 Select day/night display lighting

Guides on adjusting the display brightness for day and night modes.

8.16.3 Menu 7-1-3 „Softkeys ISO Terminal“

Details the use of softkeys on ISO terminals with less than 10 keys.

8.16.4 Menu 7-1-4 Switch to different terminal

Explains how to switch between connected ISOBUS terminals.

8.17 Menu 7-4 ISOBUS Diagnostics

Guides on accessing ISOBUS diagnostics.

8.17.1 Menu 7-4-2 Diagnostics Auxiliary Functions (AUX)

Explains how to use the joystick for auxiliary functions within diagnostics.

Operation

11.1 Adjustments Before Starting Work

Lists necessary settings and checks to perform before starting work.

11.2 Travelling speed

Provides guidance on recommended travelling speeds and conditions.

11.3 Filling the bale chamber

Explains how to achieve consistent bale density by evenly filling the bale chamber.

11.3.1 Reducing the Pressure on the Side Walls of the Bale Chamber

Details measures to reduce pressure on bale chamber side walls for critical forage.

11.3.1.1 Assembly of Additional Tappet Strips on the Starter Roller

Describes the assembly of additional bars for enhanced bale turning protection.

11.3.1.2 Assembly of Additional Ejector Plates in the Tailgate

Explains the installation of ejector plates to aid bale ejection.

11.4 Tying and depositing bales

Covers procedures for tying bales and depositing them onto the swivel table or ground.

11.5 Before Baling

Outlines checks and preparations to be done before the baling process.

11.5.1 Detaching the bale cloth

Provides instructions for detaching the bale cloth before baling.

11.5.2 Tensioning the floor conveyor

Explains how to tension the floor conveyor before starting the PTO shaft.

11.6 After Baling

Covers procedures to be performed after completing baling work.

11.6.1 Releasing tension on the floor conveyor

Details how to release tension on the floor conveyor after baling.

11.7 Overload protection

Explains the function of the cam-type clutch for overload protection.

11.7.1 Drive Chain for Pick-up with Cam-type Clutch

Describes the drive chain and overload protection for the pick-up.

11.8 Pick-up

Covers the default settings and adjustments for the pick-up working height.

11.8.1 Default Setting (Working Height Setting)

Explains how to set the pick-up working height based on ground conditions.

11.8.2 Bearing Pressure Relief of the Pick-up

Details how to adjust the pick-up bearing pressure using springs and chains.

11.9 Roller crop guide

Explains the function and adjustment of the roller crop guide for even crop collection.

11.10 Adjusting the baffle plate

Provides instructions for adjusting the baffle plate height based on crop conditions.

11.11 Cutting system

Covers general aspects of the cutting system, including its function and mechanical/hydraulic switching.

11.11.1 General Aspects

Describes the cutting system's components and capabilities for bale processing.

11.11.2 Cutting length

Explains how cutting length is determined by the number of blades and how to adjust it.

11.11.3 Zero position of the cutter

Details the procedure for setting the zero position of the cutter and tailgate safety.

Settings

12.1 Setting the Net Brake

Provides instructions for setting the net brake to the correct dimension.

12.1.1 Releasing the Net Brake

Explains how to release the net brake to remove the net.

12.2 Central chain lubrication system

Describes the central chain lubrication system and how to adjust its delivery rate.

Maintenance

13.1 Spare Parts

Emphasizes using authentic KRONE spare parts and following maintenance intervals.

13.2 Maintenance table

Provides a table of maintenance tasks, intervals, and machine parts.

13.3 Setting of the Scraper Rail to the Upper Spiral Roller

Details the procedure for setting the scraper rail relative to the spiral roller.

13.4 Position of the Sensors

Shows the locations and specifications of various sensors on the machine.

13.4.1 Adjusting the Sensors

Guides on adjusting Namur sensors and other sensors for correct operation.

13.4.1.1 Namur sensor d = 12 mm

Specific instructions for adjusting Namur sensors with a 12mm diameter.

13.4.1.2 Namur Sensor d = 30 mm

Specific instructions for adjusting Namur sensors with a 30mm diameter.

13.4.1.3 Sensor Position Cutter base (B8)

Details how to set the sensor position for the cutter base.

13.4.2 Checking and Setting Axial Play of the Net Brake

Explains how to check and adjust axial play in the net brake system.

13.5 Tightening torques

Provides a table of tightening torques for various thread sizes.

13.6 Tightening torques (countersunk screws)

Lists tightening torques specifically for countersunk screws.

13.7 Tandem Axle

Discusses brake adjustment for tandem axles based on factory settings.

13.7.1 Setting of the Brakes with Hydraulic Linkage Setter

Guides on adjusting brakes using the hydraulic linkage setter.

13.8 Tyres

Covers warnings and procedures for incorrect tyre fitting.

13.8.1 Checking and maintaining tyres

Provides instructions for checking wheel nuts, tyre pressure, and maintenance.

13.8.2 Tyre air pressure

Lists recommended tyre air pressures for different tyre designations and conditions.

13.9 Drawbar

Covers safety and maintenance related to the drawbar and hitches.

13.9.1 Hitches on the Drawbar

Discusses wear limits, replacement, and proper coupling of towing rings.

13.10 Oil Level Check and Oil Change on the Gearboxes

Explains how to check oil levels and the intervals for oil changes in gearboxes.

13.10.1 Oil Level Check and Oil Change Intervals (Gearboxes)

Provides specific intervals for oil level checks and changes for machine gearboxes.

13.10.2 Filling Quantities and Lubrication Designations for Gearboxes

Lists filling quantities and recommended lubricants for various gearboxes.

13.10.3 Main drive

Details oil level checks and oil changes for the main drive gearbox.

13.10.4 Slip-on Gear

Explains the procedure for performing oil level checks and changes on slip-on gears.

13.11 Screw connections at the front and rear of the floor conveyors

Provides instructions and material numbers for screw connections on floor conveyors.

13.12 Novo Grip belt on the floor conveyor

Describes the Novo Grip belts and the need for regular fringe removal.

13.13 Checking the Safety Rollers of Single Blade Locking Device

Explains how to check and lubricate safety rollers for the single blade locking device.

13.14 Checks and maintenance on rear floor conveyor

Outlines checks and maintenance procedures for the rear floor conveyor.

13.14.1 Adjusting the deflection roller

Details the steps for adjusting the deflection roller.

13.15 Wrapping table chain

Explains how to tension the wrapping table chain correctly.

13.16 Drive chains

Covers general information and safety precautions regarding drive chains.

13.16.1 Tensioning the Drive Chains

Provides instructions for tensioning drive chains for various components.

13.16.1.1 Front Floor Conveyor Drive

Details how to check and correct chain tension for the front floor conveyor drive.

13.16.1.2 Rear Floor Conveyor Drive

Explains how to check and correct chain tension for the rear floor conveyor drive.

13.16.1.3 Pick-up

Provides instructions for checking and correcting chain tension for the pick-up drive.

13.16.1.4 Conveyor Auger Drive

Details how to check and correct chain tension for the conveyor auger drive.

13.16.1.5 Roller Drive

Explains how to check and correct chain tension for the roller drive.

13.17 Wrapping Arm Bearing

Describes how to adjust the wrapping arm bearing if there is excessive play.

13.18 Hydraulics

Covers safety precautions and procedures for working with the hydraulic system.

13.18.1 Shut-off valve for tailgate

Explains the operation of the shut-off valve for tailgate safety.

13.18.2 On-board Hydraulic System

Details safety procedures and components of the on-board hydraulic system.

13.18.3 Hydraulic Tank

Provides information on hydraulic tank filling quantities, oil designations, and disposal.

13.18.4 Changing the filter on the hydraulic tank

Details the procedure for changing the ventilation filter on the hydraulic tank.

13.18.5 Replacing the Hydraulic Oil Filter

Guides on replacing the hydraulic oil filter and checking the contamination indicator.

13.18.6 Electromagnetic Valves

Explains the function and manual activation of electromagnetic valves.

13.19 Grinding blades

Outlines safety precautions and procedures for grinding blades.

13.20 Maintenance – brake system (special equipment)

Covers safety and maintenance for the brake system, including adjustments and repairs.

13.20.1 Coupling heads (non-interchangeable)

Explains the installation, maintenance, and replacement of coupling heads.

13.20.2 Air filter for pipelines

Details the function, removal, and installation of the air filter for pipelines.

13.20.3 Compressed-air reservoir

Provides instructions for inspecting and emptying the compressed-air reservoir.

Maintenance – lubrication

14.1 Lubricants

Lists recommended lubricating greases and oils based on manufacturer and type.

14.2 General aspects

Discusses different lubrication systems and the importance of using correct greases.

14.3 Lubricating the PTO shaft

Guides on lubricating the PTO shaft at specified intervals.

14.4 WALTERSCHEID cam-type clutch K64/12 to K64/24, EK 64/22 to EK64/24

Details the decomposition and assembly of the Walterscheid cam-type clutch.

14.5 Lubrication points

Provides a table listing lubrication points, grease nipples, and intervals for the left and right sides.

Placing in Storage

15.1 At the End of the Harvest Season

Provides comprehensive instructions for cleaning, lubricating, and storing the machine after the harvest season.

15.2 Before the Start of the New Season

Outlines essential checks and procedures before the new operating season begins.

15.2.1 Maintenance work before the beginning of the new season

Details specific maintenance tasks to be performed before the new season.

15.2.2 Venting the overload coupling on the PTO shaft

Explains how to vent the overload coupling after extended downtimes.

Malfunctions - Causes and Remedies

16.1 General malfunctions

Provides a table listing common malfunctions, their possible causes, and remedies.

16.2 Malfunctions on the central chain lubrication system

Details malfunctions related to the central chain lubrication system and their solutions.

16.3 Malfunctions on the Wrapping Mechanism

Lists malfunctions of the wrapping mechanism, their causes, and remedies.

16.4 Error Messages of KRONE Operation Terminal

Refers to the KRONE ISOBUS Terminal chapter for error message descriptions.

Disposal of the machine

17.1 Disposal of the machine

Provides guidelines for the proper disposal of machine components, fluids, and materials.

Appendix

18.1 Hydraulic System Circuit Diagrams

Contains hydraulic system circuit diagrams for specific machine models.

18.2 Electrical circuit diagram

Provides the electrical circuit diagram for the machine.

Index

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