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Krone Fortima F 1250 MC - User Manual

Krone Fortima F 1250 MC
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Original operating instructions
Round baler
Fortima F 1250 (MC)
Fortima F 1600 (MC)
Fortima V 1500 (MC)
Fortima V 1800 (MC)
(from serial no.: 976 393)
Order no.: 150 000 135 10 en
01.02.2018

Table of Contents

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Krone Fortima F 1250 MC Specifications

General IconGeneral
BrandKrone
ModelFortima F 1250 MC
CategoryLawn and Garden Equipment
LanguageEnglish

Summary

Original Operating Instructions

Fortima F 1250 (MC)

Round baler models Fortima F 1250 (MC) and Fortima F 1600 (MC).

Fortima F 1600 (MC)

Round baler models Fortima F 1250 (MC) and Fortima F 1600 (MC).

Fortima V 1500 (MC)

Round baler models Fortima V 1500 (MC) and Fortima V 1800 (MC).

Fortima V 1800 (MC)

Round baler models Fortima V 1500 (MC) and Fortima V 1800 (MC).

EC Declaration of Conformity

To this Document

Validity

Specifies the operating instructions are valid for specific round baler types.

Re-Ordering

Information on how to order replacement documents.

Further applicable documents

Lists related documents required for safe machine operation.

Target group of this document

Defines the intended audience and their required qualifications.

How to use this document

Explains navigation aids like table of contents, index, and cross-references.

Direction Information

Defines directional terms (front, rear, left, right) relative to the direction of travel.

Term “Machine”

Clarifies that 'round baler' is referred to as 'machine' throughout the document.

Figures

Explains that figures may not represent the exact machine type but correspond to it.

Scope of Document

Notes that the document covers standard equipment, kits, and versions, but deviations are possible.

Means of representation

Explains icons and formatting used in the document for clarity.

Conversion table

Provides metric to US unit conversions for various quantities.

Safety

Purpose of Use

Describes the machine's function and material it compacts into round bales.

Intended use

States the machine is built exclusively for customary agricultural work.

Service life of the machine

Details factors affecting service life and maintenance requirements.

Basic safety instructions

Covers general safety principles and warnings.

Personnel qualification of the operating personnel

Outlines minimum physical and knowledge requirements for machine operators.

Personnel qualification of the technicians

Specifies requirements for personnel performing assembly, repair, or modification work.

Children in danger

Provides safety measures to protect children from machine-related hazards.

Coupling the machine safely

Details safety precautions when connecting the machine to a tractor.

Structural changes to the machine

Warns against unauthorized modifications that could impair safety or functionality.

Additional equipment and spare parts

Emphasizes using original or manufacturer-approved parts for operational safety.

Workstations on the Machine

Covers safety aspects for the operator and passengers.

Operational safety: Technically perfect condition

Stresses the importance of correct startup and maintenance for safe operation.

Danger resulting from damage to the machine

Highlights critical parts and actions to take if damage affects operational safety.

Technical limit values

Lists technical limits that are important for safety and machine integrity.

Danger zones

Defines safety distances and hazards associated with machine operation.

Keeping safety devices functional

Ensures safety devices are correctly installed and functional to prevent injury.

Personal Protective Equipment

Details essential PPE for safe operation and health protection.

Safety signs on the machine

Explains the importance and maintenance of safety labels for hazard warnings.

Traffic safety

Covers dangers and precautions for driving on roads and in fields.

Parking the machine safely

Provides instructions for securely parking the machine to prevent movement.

Consumables

Covers safe use, environmental protection, and disposal of operating materials.

Dangers associated with the operational environment

Addresses hazards related to fire and electrical shock from overhead lines.

Sources of danger on the machine

Identifies hazards from noise, high-pressure liquids, hot surfaces, and damaged units.

Dangers associated with certain activities

Covers risks during climbing, working on the machine, and handling raised parts.

Behaviour in hazardous situations and when accidents occur

Outlines procedures for safe actions during emergencies and accidents.

Safety routines

Details critical procedures for stopping, securing, and supporting the machine.

Safely checking the oil level and changing the oil and filter element

Provides safety instructions for oil checks and changes to prevent accidents.

Running the actuator test

Details safe procedures for performing actuator tests to avoid injury.

Safety stickers on the machine

Explains the purpose and importance of safety labels for hazard warnings.

Commissioning

Before initial start-up

Lists pre-operation checks and assembly steps for the machine.

Assembling the bale ejector

Provides step-by-step instructions for assembling the bale ejector.

Adjusting the drawbar height

Guides on adjusting the drawbar height for optimal hitching and working.

PTO shaft

Instructions for mounting the protective cap for the tractor's universal shaft.

Mounting the universal shaft at the machine

Details on correctly attaching the universal shaft to the machine.

Length adjustment

Explains how to adapt the universal shaft length for safe operation.

Mounting the hose and cable support

Guides on attaching the hose and cable support for proper routing.

Preparing the wrapping material brake

Instructions for preparing the wrapping material brake before first use.

Attaching the Triangle Spotlights

Details on mounting and checking triangle spotlights for visibility.

Checking;setting the tyre pressure

Guidance on checking and adjusting tyre pressure for safe operation.

Start-up

Connect the machine to the tractor

Steps for safely connecting the machine to the tractor.

Hydraulics

Special safety instructions for connecting and handling hydraulic lines.

Connecting the hydraulic lines

Detailed instructions for connecting hydraulic control units to the tractor.

Hydraulic brake (Export)

Information on the hydraulic brake system for specific export versions.

Hydraulic brake (auxiliary brake)

Guidance on installing and using a hydraulic auxiliary brake.

Install the PTO shaft

Safety precautions and steps for installing the PTO shaft correctly.

Compressed Air Connections for the Compressed Air Brake

Instructions for connecting the compressed air brake system.

Electrical connections

Steps for connecting the machine's lighting and operation console to the tractor.

Connecting KRONE BETA II Terminal

Procedure for connecting the KRONE BETA II terminal to the tractor.

Connecting KRONE ISOBUS-Terminal

Information and connection steps for KRONE ISOBUS terminals.

Connecting External ISOBUS-Terminal

Instructions for connecting external ISOBUS terminals to the machine.

Connecting the Joystick

Guides on connecting KRONE and WTK joysticks for machine operation.

Using the safety chain

Instructions on the correct use and tensioning of the safety chain.

KRONE Medium Operation Panel

Overview

Introduces the KRONE Medium Operation Panel and its components.

Switching Operation Panel ON;OFF

Step-by-step guide for powering the operation panel on and off.

Net Tying; Twine Tying

Covers selection of net or twine tying methods for bale wrapping.

Setting the Number of Net Layers

Explains how to adjust the number of net layers for bale wrapping.

Setting the Number of Twine Wraps

Details how to set the number of twine wraps based on crop length.

Operating Bale Counter

Instructions on how to operate and reset the bale counter.

Switching between Zero Setting of Blades Operation and Pick-up Operation

Guides on switching between blade settings and pick-up operation modes.

Displaying Baling Pressure

Explains how to read and set the baling pressure on the operation panel.

Starting Tying

Manual mode instructions for starting the tying process.

KRONE BETA II Terminal

ISOBUS Shortcut Button not Available

Notes the absence of an ISOBUS shortcut button on this terminal model.

Switching Terminal On or Off

Procedure for turning the BETA II terminal on and off.

Display Design

Details the layout of the KRONE BETA II terminal display sections.

Status Line

Explains the meaning of icons and indicators in the terminal's status line.

Keys

Describes the function of the keys used for machine operation and menu navigation.

Main Window

Outlines the content and views available in the terminal's main window.

Working Screen

Explains the icons and data displayed in the machine's working screen.

Menu level

Describes how to access and navigate through the terminal's menu structure.

KRONE ISOBUS Terminal

General Information on ISOBUS

Provides an overview of the ISOBUS system and its requirements.

ISOBUS Shortcut Button

Warns that the ISOBUS shortcut button is not an emergency stop switch.

Touch Sensitive Display

Explains the use of the touch screen for menu navigation and data entry.

Switching Terminal On or Off

Instructions for powering the ISOBUS terminal on and off.

Display Design

Details the layout of the KRONE ISOBUS terminal display sections.

Status Line

Explains the meaning of icons and indicators in the terminal's status line.

Keys

Describes the function of the keys for machine operation and menu navigation.

Main Window

Outlines the content and views available in the terminal's main window.

Foreign Terminal ISOBUS

General Information on ISOBUS

Provides an overview of the ISOBUS system and its requirements.

ISOBUS Shortcut Button not Available

Notes the absence of an ISOBUS shortcut button on foreign terminals.

Deviating Functions from KRONE ISOBUS Terminal

Highlights differences in icons and keys compared to KRONE ISOBUS terminals.

Terminal - Machine Functions

General Information on Functioning of Machine and Terminal

Explains the electronic components and communication between job computer and terminal.

Calling Working Screen

Instructions on how to return to the terminal's working screen.

Working Screen “Status Bale Chamber”

Describes the working screen displaying bale chamber status and related icons.

Operating Machine Functions

Explains how to use terminal keys and icons to operate machine functions.

Setting Bale Diameter

Guides on setting bale diameter using scroll wheel or touch display.

Setting Baling Pressure

Instructions for setting baling pressure via scroll wheel or touch display.

Operating Machine via Joystick

Details on using joystick for auxiliary functions (AUX) and key assignments.

Auxiliary Functions (AUX)

Explains the auxiliary function (AUX) for programmable joystick keys.

Auxiliary assignment of a joystick

Provides recommendations and customization options for joystick assignments.

Terminal - Menus

Menu Structure

Provides an overview of the terminal's menu structure and functions.

Calling up the menu level

Instructions on how to access and navigate the terminal's menu levels.

Calling Working Screen

How to return to the terminal's working screen from any display.

Selecting Menu

Guides on selecting menus using keys or the scroll wheel.

Changing the value

Explains how to enter or change values within the terminal menus.

Calling and Saving Machine Settings

Instructions on how to call and save machine settings via the menus.

Icons for Settings in the Menus

Provides explanations for icons used in the terminal's settings menus.

Menus in the Terminal

Details specific menus like 'Number of Net Layers' and 'Number of Twine Layers'.

Menu 1 “Number of Net Layers“ (Net Tying)

Instructions for setting the number of net layers for net tying.

Menu 2 “Number of Twine Layers” (Twine Tying)

Instructions for setting the number of twine layers for twine tying.

Menu 3 “Pre-signalling”

How to set pre-signalling to warn about near bale chamber completion.

Menu 4 “Tying Start Delay” (net tying)

Setting the delay time for triggering the tying process with net.

Menu 4 “Tying Start Delay” (twine tying)

Setting the delay time for triggering the tying process with twine.

Menu 7 Sensitivity of direction display

Adjusting the sensitivity of the direction display for optimal swath uptake.

Menu 8 “Selection Type of Tying” (for version with net tying and twine tying)

Selecting between net tying and twine tying operations.

Menu 9 “Correction Filling“ (Fortima V 1500 (MC))Menus: Correction Filling

Correcting bale diameter by adjusting filling parameters.

Menu 10 “Manual Operation” (Net Tying)

Manual control of net tying functions via the terminal.

Menu 10“Manual Operation (Twine Tying)

Manual control of twine tying functions via the terminal.

Menu 13 “Counters”

Accessing various counters like customer and total counters.

Menu 13-1 “Customer Counter”

Details on customer counters, activation, and resetting.

Menu 13-2 “Total Counter“

Information on total, season, and operating hour counters.

Menu 14 “ISOBUS Settings

Configuration options for ISOBUS settings.

Menu 14-1 “Diagnostics Auxiliary (AUX)”,

Performing diagnostics on auxiliary functions and joystick assignments.

Menu 14-3 “Setting Background Colour

Instructions for changing the terminal's background color.

Menu 14-5 “Configurate TIM Software (for version with “TIM”)

Configuring TIM software for tractor implement management.

Menu 14-9 “Switching Between the Terminals”

Procedure for switching between different terminal interfaces.

Menu 15 “Settings”

Provides access to various machine settings and tests.

Menu 15-1 “Sensor Test”

Instructions for testing machine sensors and their possible states.

Menu 15-2 “Actuator Test”

Safe procedures for testing machine actuators.

Menu 15-5 “Software Information”

Displays software version and certification details.

Menu 15-6 “Technician Level”

Accessing technician-level settings, which requires a password.

Error Messages

Describes how error messages are displayed and acknowledged.

Notes and error messages

Troubleshooting table for net tying malfunctions and their remedies.

Malfunctions - Causes and Remedies

General malfunctions

Table detailing common malfunctions, possible causes, and remedies.

Malfunctions on the central chain lubrication system

Troubleshooting guide for issues with the central chain lubrication system.

Malfunctions on Job Computer

Troubleshooting steps based on LED indicators on the job computer.

Faults in case of TIM (Tractor Implement Management)

Addresses faults related to TIM functions and sensor issues.

Error Messages of KRONE Operation Terminal

Directs users to the terminal's error message descriptions.

Disposal of the machine

Disposal of the machine

Guidance on proper disposal of machine components and fluids.

Appendix

Circuit Diagrams of the Hydraulic System

Provides hydraulic circuit diagrams for different machine models.

Operation

Settings Before Starting Work

Lists essential settings and checks before starting machine operations.

Travelling speed

Guidance on selecting appropriate travelling speed based on crop and conditions.

Filling the Bale Chamber

Instructions for achieving even bale density and avoiding overload.

Wrapping and Depositing Bales

Steps for starting and completing the tying and wrapping process.

After Baling

Procedures for relieving load and releasing clamping cylinders after baling.

Splash guard

Instructions on removing and remounting the splash guard for different crops.

Pick-up

Details on adjusting the pick-up working height and default settings.

Shear Screw for Pick-up Drive

Information on the shear screw for pick-up and feed auger drives.

Roller crop guide

Adjusting the roller crop guide height for optimal crop collection.

Adjusting the baffle plate

Instructions for adjusting the baffle plate position for different crop conditions.

Setting Baling Pressure

Guidance on setting baling pressure based on crop type and required range.

Cutting system

General aspects of the cutting system including rotor and blades.

Cutting length

Determining cutting length based on the number of inserted blades.

Zero Setting of Blades

Procedure for mechanically switching the cutters off.

Switching blades off hydraulically

Instructions for hydraulically switching blades off for zero setting.

Blade Quick-Fit Device

Details on the single blade locking device for blade protection.

Removing the Crop Blockages in the Crop Collection Area

Safety procedures for removing crop blockages from the machine.

Reversing device

Instructions for operating the manual and hydraulic reversing devices.

Assembly and disassembly of the bale ejector

Step-by-step guide for assembling and disassembling the bale ejector.

Floor conveyor chain

Information on the floor conveyor chain and driver guide rails.

Operating TIM (Tractor Implement Management)

Explains the function and displays of TIM for tractor-machine data exchange.

Double Twine Tying (Medium Operation Panel)

Details on the machine's twine box capacity and safety for tying twine.

Quadruple Twine Tying (operation terminal Beta, ISOBUS terminal)

Information on quadruple twine tying using Beta or ISOBUS terminals.

Maintenance

Spare Parts

Emphasizes using authentic KRONE spare parts for safety and warranty.

Maintenance table

Provides a schedule for machine maintenance tasks and intervals.

Tightening torques

Lists tightening torques for metric thread screws with control thread.

Metric Thread Screws with Fine Thread

Provides tightening torques for metric thread screws with fine thread.

Metric Thread Screws with Countersunk Head and Hexagonal Socket

Lists tightening torques for metric thread screws with hexagonal socket.

Tightening Torques for Locking Screws and Bleed Valves on the Gearboxes

Specifies torques for gearbox screws, glasses, filters, and valves.

Setting Tailgate Lock

Instructions for adjusting the tailgate lock mechanism.

Setting Lock Hook Stop

Procedures for checking and adjusting the lock hook stop.

Setting Cutting Blade of Net Tying Device

Instructions for adjusting the cutting blades of the net wrap system.

Setting Scraper to Spiral Roller

Guides on adjusting the distance between the scraper rail and spiral roller.

Setting Spring Rail (with “Operation Panel Medium” Version)

Adjusting the spring rail for optimal net wrapping.

Setting Baling Pressure Indicator (with “Operation Panel Medium” Version)

Instructions for aligning baling pressure indicators.

Setting Baling Pressure Indicator with Closed Tailgate

Adjusting the baling pressure indicator when the tailgate is closed.

Bleed the friction clutch on the universal shaft

Procedure for venting the overload clutch before use.

Grinding Blades

Instructions on safely grinding blades, including required tools and precautions.

Position of the Sensors

Details the location and specifications for sensors on the left machine side.

Right Machine Side

Details the location and specifications for sensors on the right machine side.

Sensors B9;B10 Setting Baling Pressure (Fortima F 1250 (MC);F 1600 (MC))

Procedure for setting sensors B9/B10 for baling pressure indication.

Setting Sensor B9;B10 Bale Diameter (Fortima V 1500 (MC);V 1800(MC))

Procedure for setting sensors B9/B10 for bale diameter measurement.

Setting Sensor B14;B15 Bale Chamber Opened;Bale Ejection (for “TIM” version)

Setting sensors B14/B15 for bale chamber open/ejection status in TIM version.

Sensor B30 Blade Monitoring (for version with “Cutting unit MC”)

Instructions for setting the B30 sensor for blade monitoring.

Sensor B31 Engine Central Position

Procedure for setting the B31 sensor for engine central position.

Diagnostics Power Supply Voltage

Information on checking power supply voltages via U1.

Drawbar

Maintenance recommendations for the drawbar and its components.

Hitches on the Drawbar

Details on wear limits and maintenance for towing ring and hitch combination.

Main gearbox

Location and checks for the main gearbox oil level and change.

Oil Level Check and Oil Change on Main Gearbox

Step-by-step guide for checking and changing gearbox oil.

Time Intervals for Oil Level Check and Oil Change on the Gearboxes

Specifies intervals for oil checks and changes for machine gearboxes.

Drive chains

Safety warnings and information regarding drive chains and lubrication.

Tensioning the Drive Chains

Instructions for checking and correcting chain tension on the front floor conveyor.

Shortening the floor conveyor chain

Procedures for shortening the rear and front floor conveyor chains.

Tyres

Safety warnings and guidelines for correct tyre fitting and pressure.

Checking and maintaining tyres

Instructions for wheel nut tightening and tyre pressure checks.

Brakes

Safety precautions and checks for the brake system.

Checking the brake setting

Details on maintaining full stroke and small air gaps for effective braking.

Adjusting the cam brake

Instructions for adjusting cam brakes for compressed air and hydraulic systems.

Adjusting the brake activation

Guidance on readjusting brake activation if effectiveness diminishes.

Changing Blades

Safety warnings and procedures for attaching or removing spring-tensioned blades.

Switch off cutters mechanically

Procedure for mechanically switching off the cutting unit.

Unlocking the Blade Shaft

Instructions for unlocking the blade shaft using a key.

Adjusting the sensor

How to adjust sensors for proper detection and operation.

Settings

Tying unit

Covers settings related to the tying unit, including twine brake adjustment.

Setting the Twine Brake

Explains how to set the twine limiter based on crop length and type.

Adjusting the twine brake

Detailed steps for adjusting twine brake tension for correct twine cutting.

Loosening the twine brake

Procedure for loosening the twine brake for maintenance or adjustment.

Adjusting the idler roller

Instructions for adjusting the idler roller for correct twine feeding.

Adjusting the sensor

How to adjust sensors for proper twine feeding and cut-off.

Adjusting the net brake

Guidance on adjusting net brake tension for proper net wrapping.

Adjusting the additional net brake

Setting dimensions for the compression spring of the additional net brake.

Loosening the net brake

Procedure for loosening the net brake for adjustment or maintenance.

Net spreader

Instructions on turning the net spreader for optimal net width.

Adjusting the Magnetic Coupling (in Case of Twine Wrapping)

Steps for re-adjusting magnetic transmission gap for correct twine wrapping.

Central chain lubrication system

Description and display of the central chain lubrication system.

Adjusting the Automatic Floor Conveyor Stop

Procedures for adjusting the switching time of the automatic floor conveyor stop.

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