EasyManua.ls Logo

KSB Etanorm FXV User Manual

KSB Etanorm FXV
62 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Sprinkler Pump
Etanorm FXV
Installation/Operating Manual

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the KSB Etanorm FXV and is the answer not in the manual?

KSB Etanorm FXV Specifications

General IconGeneral
Max. head160 m
Operating pressureUp to 16 bar
Pressure ratingPN 16
MaterialCast iron, stainless steel
Seal typeMechanical seal
Pump TypeEnd-suction centrifugal pump
ApplicationWater supply, irrigation, industrial processes
StandardEN 733
Motor powerUp to 200 kW
Speed1450 rpm, 2900 rpm

Summary

Legal Information and Copyright

Installation/Operating Manual Etanorm FXV

Manual title for the Etanorm FXV.

Original Operating Manual

Specifies the manual is the original version.

1 General Information

1.1 Principles

States the manual's validity and scope for type series and variants.

1.6 Key to Safety Symbols/Markings

Defines safety symbols and their associated meanings.

2 Safety

2.1 General Safety Information

General instructions for safe operation to prevent injury and damage.

2.2 Intended Use

Specifies application fields and operating conditions for the pump.

2.3 Personnel Qualification and Training

Requirements for personnel involved in installation, operation, and maintenance.

2.4 Consequences of Non-Compliance

Details risks and consequences of not following manual instructions.

2.6 Operator/User Safety Information

Safety guidelines for operators and users during operation.

2.7 Maintenance, Inspection, and Installation Safety

Safety precautions for maintenance, inspection, and installation.

Glossary of Terms

Back Pull-Out Design

Definition of a design allowing unit removal without casing removal.

Back Pull-Out Unit

Definition of a pump without casing, as partly completed machinery.

Certificate of Decontamination

Document certifying product drainage for safety.

3 Transport, Storage, and Disposal

3.1 Checking Condition Upon Delivery

Procedure for checking goods for damage upon transfer.

3.2 Transport Safety

Safety warnings and instructions for transporting the pump set.

4 Description of the Pump (Set)

4.1 General Description

Basic description of the pump type and its application.

4.3 Pump Designation

Explains the coding system for pump identification.

4.4 Name Plate Information

Details on information found on the pump's name plate.

4.5 Design Details

Describes the pump's design features including casing, impeller, and shaft seal.

4.6 Configuration and Function

Explains the pump's layout and how it operates.

4.7 Noise Characteristics

Provides surface sound pressure levels for the pump.

4.8 Scope of Supply

Lists components included in the pump set's delivery.

4.9 Dimensions and Weights

Refers to drawings for pump/pump set dimensions and weights.

5 Installation at Site

5.1 Safety Regulations

Fire protection standards and directives for sprinkler pumps.

5.2 Pre-installation Checks

Checks required before installing the pump set.

5.3 Pump Set Installation

Instructions for installing the pump set, including on a foundation.

5.4 Piping and Connections

Guidance on connecting the pump to the piping system.

5.4.2 Permissible Forces and Moments

Specifies allowable forces and moments on pump nozzles.

5.4.3 Auxiliary Connections

Instructions for connecting and using auxiliary connections.

5.5 Enclosure and Insulation

Guidelines on pump set enclosure and insulation.

5.6 Coupling Alignment Check

Procedure for checking the alignment of pump and motor couplings.

5.7 Pump and Motor Alignment

Steps for aligning the pump and motor shafts.

5.8 Electrical Connection

Procedures and safety for connecting the pump to electrical power.

5.9 Checking Direction of Rotation

Steps to verify the correct rotation direction of the pump.

6 Commissioning, Start-up, and Shutdown

6.1 Commissioning and Start-up

Steps and prerequisites for starting up the pump set.

6.1.4 Test Run Start-up

Procedure for starting the pump for a test run.

6.1.5 Shaft Seal Check

How to check mechanical seals and gland packing for leakage.

6.2 Operating Limits

Specifies permissible limits for operation (temperature, starts).

6.2.3 Fluid Handled

Information on fluid properties like flow rate, density, and abrasiveness.

6.3 Shutdown, Storage, and Preservation

Procedures for taking the pump out of service.

6.4 Returning to Service

Steps for bringing a stored or shut-down pump back into operation.

7 Servicing and Maintenance

7.1 Safety Regulations

Safety precautions for servicing and maintenance operations.

7.2 Servicing and Inspection

Routine checks and supervision during pump operation.

7.2.2 Inspection Work

Tasks related to inspecting pump components and filters.

7.2.3 Lubrication and Lubricant Change

Procedures for lubricating and changing lubricants for bearings.

7.2.3.1 Grease Lubrication

Details on grease quality and intervals for bearing lubrication.

7.2.3.1.3 Grease Quantity

Specifies grease quantity per bearing for different pump sizes.

7.2.3.1.4 Changing the Grease

Procedure for changing grease in the bearings.

7.3 Drainage and Cleaning

Procedures for draining and cleaning the pump.

7.4 Dismantling the Pump Set

Safety rules and general information for dismantling the pump.

7.4.2 Preparing the Pump Set for Dismantling

Steps to prepare the pump set before starting disassembly.

7.4.3 Removing the Motor

Procedure for safely removing the motor from the pump set.

7.4.5 Removing the Impeller

Steps for removing the impeller from the pump shaft.

7.4.6 Removing the Shaft Seal

Procedures for removing mechanical seals or gland packing.

7.4.7 Dismantling the Bearing Assembly

Instructions for disassembling oil and grease lubricated bearing assemblies.

7.5 Reassembling the Pump Set

General information, safety, and assembly rules for reassembly.

7.5.2 Installing the Bearing Assembly

Procedures for installing oil and grease lubricated bearing assemblies.

7.5.3 Fitting the Shaft Seal

Instructions for installing mechanical seals and gland packing.

7.5.3.2 Fitting the Gland Packing

Steps to install gland packing into the pump.

7.5.4 Fitting the Impeller

Procedure for installing the pump impeller onto the shaft.

7.5.5 Installing the Back Pull-Out Unit

Steps for re-installing the back pull-out unit onto the pump.

7.5.6 Mounting the Motor

Instructions for mounting the motor onto the pump set.

7.6 Tightening Torques

Specifies tightening torques for various bolts and screws on the pump.

7.6.2 Tightening Torques for Pump Set

Details tightening torques for connections on the entire pump set.

7.7 Spare Parts Stock

Information on ordering and recommended stock of spare parts.

8 Trouble-shooting

Fault Causes and Remedies

Lists common problems and their solutions for the pump.

9 Related Documents

9.1 General Assembly Drawing and Component List

Provides a detailed drawing of the pump with a list of components.

10 EU Declaration of Conformity

Manufacturer Declaration

Statement of conformity with EU directives and standards.

11 Certificate of Decontamination

Decontamination Declaration

Form for declaring product decontamination status.

Related product manuals