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KTM 350 EXC-F EU User Manual

KTM 350 EXC-F EU
136 pages
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OWNER'S MANUAL 2014
350 EXCF EU
350 EXCF SIX DAYS EU
350 EXCF AUS
350 XCFW USA
350 XCFW SIX DAYS USA
Art. no. 3213036en

Table of Contents

Other manuals for KTM 350 EXC-F EU

Questions and Answers:

KTM 350 EXC-F EU Specifications

General IconGeneral
BrandKTM
Model350 EXC-F EU
CategoryMotorcycle
LanguageEnglish

Summary

1 Means of Representation

1.1 Symbols Used in the Manual

Defines various symbols used within the manual for clarity and safety instructions.

1.2 Typographical Formats Explained

Explains typographical formats used in the document for specific names and brands.

2 Safety Advice

2.1 Intended Use Definition

Specifies the intended use of KTM sport motorcycles for competitive and offroad endurance.

2.2 General Safety Instructions

Emphasizes reading safety instructions and identifying warning labels on the vehicle.

2.3 Degrees of Risk and Symbols

Explains danger, warning, caution, and note symbols with associated risk levels.

2.4 Tampering Warning

Warns against tampering with noise control systems and lists prohibited acts.

2.5 Safe Operation Guidelines

Covers essential safety aspects like avoiding impairment, ventilation, and handling hot components.

2.6 Importance of Protective Clothing

Stresses the importance of wearing appropriate protective clothing for riding.

2.7 Work Rules for Maintenance

Details rules for maintenance, including special tools and parts replacement.

2.8 Environmental Responsibility

Provides guidance on responsible motorcycle use and proper disposal of fluids.

2.9 Owner's Manual Guidance

Advises reading the manual thoroughly for operation, handling, and maintenance tips.

3 Important Notes

3.1 Guarantee and Warranty Conditions

Outlines conditions for warranty claims and voiding them due to unauthorized modifications.

3.2 Operating and Auxiliary Substances

Covers safe handling of fuel and the use of specified operating fluids.

3.3 Spare Parts and Accessories Recommendations

Recommends using approved KTM parts and accessories installed by authorized workshops.

3.4 Service Importance for Longevity

Highlights the importance of regular service for optimal performance and longevity.

3.5 Notes on Manual Figures

Notes that manual figures may show special equipment and components might be partially shown.

3.6 Customer Service Information

Directs users to authorized KTM dealers for questions and information.

4 View of Vehicle

4.1 Front Left View of Motorcycle

Illustrates and labels key components on the front left view of the motorcycle.

4.2 Rear Right View of Motorcycle

Illustrates and labels key components on the rear right view of the motorcycle.

5 Serial Numbers

5.1 Chassis Number Location

Explains the location of the chassis number stamped on the steering head.

5.2 Type Label Location

Describes the location of the type label on the front of the steering head.

5.3 Key Number for EXC-F Models

States that the key number for the steering lock is stamped on the key connector.

5.4 Engine Number Location

Details the location of the engine number on the left side of the engine.

5.5 Fork Part Number Location

Indicates the fork part number is stamped on the inner side of the fork stub.

5.6 Shock Absorber Part Number Location

Specifies the shock absorber part number location on the top of the shock absorber.

6 Controls

6.1 Clutch Lever Operation

Describes the clutch lever's location and hydraulic operation.

6.2 Hand Brake Lever Operation

Explains the hand brake lever's location and function for activating the front brake.

6.3 Throttle Grip Function

Identifies the throttle grip's location on the right handlebar.

6.4 Kill Switch Operation

Details the kill switch operation and ignition states for EXC-F/XCF-W models.

6.5 Horn and Light Switch Functions

Describes horn button and light switch operations for different models.

6.6 Turn Signal and Emergency OFF Switches

Explains turn signal switch and emergency OFF switch operations.

6.7 Electric Starter and Indicator Lamps

Details electric starter button operation and indicator lamp functions.

6.8 Fuel Filler Cap Operation

Provides instructions and safety warnings for opening and closing the fuel filler cap.

6.9 Idle Speed, Shift Lever, and Kick Starter

Explains idle speed adjustment, shift lever location, and kick starter use.

6.10 Foot Brake Lever and Steering Lock

Covers foot brake lever operation and steering lock functions.

6.11 Locking and Unlocking the Steering

Provides instructions on how to lock and unlock the steering.

7 Speedometer

7.1 Speedometer Operation for EXC-F/AUS/XCF-W

Covers speedometer overview, basic settings, and clock functions for these models.

7.2 Speedometer Operation for SIXDAYS Models

Covers speedometer overview, basic settings, and clock functions for SIXDAYS models.

8 Preparing for Use

8.1 General Advice for First Use and Engine Break-in

Offers advice for initial use, safety precautions, and the engine break-in procedure.

8.3 Preparing for Difficult Riding Conditions

Provides general advice for operating the motorcycle in challenging conditions.

8.4-8.8 Specific Riding Condition Preparations

Details preparations for riding on dry sand, wet sand, wet/muddy surfaces, and extreme temperatures.

9 Riding Instructions

9.1 Pre-Ride Checks and Maintenance

Lists essential checks and maintenance tasks before operating the vehicle.

9.2 Starting the Engine Safely

Provides instructions and safety warnings for starting the engine.

9.3 Starting Off Procedures

Details the steps for starting off from a standstill and engaging gears.

9.4 Shifting Gears and Riding Techniques

Explains proper gear shifting and general riding techniques for smooth operation.

9.5 Braking Techniques and Safety

Covers braking techniques, potential hazards, and ensuring efficient braking.

9.6 Stopping and Parking Safely

Provides guidelines for stopping, parking, and securing the motorcycle.

9.7 Motorcycle Transport Safety

Offers advice on safely transporting the motorcycle using belts or other devices.

9.8 Refueling Procedures and Safety

Details safe refueling practices, fuel types, and capacity information.

10 Service Schedule

10.1 Periodic Service Schedule

Outlines regular maintenance tasks based on operating hours or time intervals.

10.2 Additional Service Work

Lists service tasks recommended as additional orders, categorized by interval.

11 Tuning the Chassis

11.1 Basic Suspension Setting

Guides on adjusting suspension based on rider's weight for optimal handling.

11.2 Compression Damping of Shock Absorber

Explains compression damping ranges (high-speed and low-speed) for the shock absorber.

11.3 Adjusting Low-Speed Compression Damping

Details how to adjust the low-speed compression damping of the shock absorber.

11.4 Adjusting High-Speed Compression Damping

Provides instructions for adjusting the high-speed compression damping of the shock absorber.

11.5 Adjusting Rebound Damping of Shock Absorber

Guides on how to adjust the rebound damping of the shock absorber.

11.6 Measuring Rear Wheel Sag Unloaded

Explains the procedure for measuring rear wheel sag when the motorcycle is unloaded.

11.7 Checking Static Sag of Shock Absorber

Details how to check the static sag of the shock absorber.

11.8 Checking Riding Sag of Shock Absorber

Explains how to check the riding sag of the shock absorber with rider input.

11.9 Adjusting Spring Preload of Shock Absorber

Provides instructions for adjusting the spring preload of the shock absorber.

11.10 Adjusting the Riding Sag

Guides on how to adjust the riding sag, including spring rate recommendations.

11.11 Checking Basic Setting of Fork

Offers advice on fork settings and potential issues with overloading.

11.12 Adjusting Fork Compression Damping

Details how to adjust the compression damping for the front fork.

11.13 Adjusting Fork Rebound Damping

Provides instructions for adjusting the rebound damping for the front fork.

11.14 Adjusting Fork Spring Preload

Guides on adjusting fork spring preload for EXC-F/AUS/XCF-W models.

11.15 Handlebar Position Adjustment

Explains how to adjust the handlebar position using available mounting holes.

11.16 Adjusting Handlebar Position

Details the procedure for adjusting the handlebar position, including torque specs.

12 Service Work on the Chassis

12.1 Raising Motorcycle with Lift Stand

Provides instructions on safely raising the motorcycle using a lift stand.

12.2 Removing Motorcycle from Lift Stand

Details the procedure for safely removing the motorcycle from the lift stand.

12.3 Bleeding Fork Legs

Explains how to bleed the fork legs to release excess pressure.

12.4 Cleaning Dust Boots of Fork Legs

Guides on cleaning fork leg dust boots to prevent dirt ingress and seal leaks.

12.5 Loosening and Removing Fork Protectors

Details the steps for loosening and removing the fork protectors.

12.6 Positioning and Installing Fork Protectors

Provides instructions for positioning and mounting fork protectors.

12.7 Removing and Installing Fork Legs

Details the procedures for removing and installing the front fork legs.

12.11 Removing and Installing Lower Triple Clamp

Covers procedures for removing and installing the lower triple clamp.

12.15 Checking Steering Head Bearing Play

Explains how to check for play in the steering head bearing.

12.16 Adjusting Steering Head Bearing Play

Details adjusting steering head bearing play for different models.

12.18 Greasing the Steering Head Bearing

Provides instructions for greasing the steering head bearing.

12.19 Removing and Installing Front Fender

Covers the steps for removing and installing the front fender.

12.21 Removing and Installing Shock Absorber

Details the procedures for removing and installing the shock absorber.

12.23 Removing and Mounting the Seat

Explains how to remove and mount the motorcycle seat.

12.27 Removing and Installing Air Filter

Covers the procedure for removing and installing the air filter.

12.29 Cleaning Air Filter and Air Filter Box

Provides instructions for cleaning the air filter and air filter box.

12.31 Removing and Installing Main Silencer

Details the process for removing and installing the main silencer.

12.34 Removing and Installing Fuel Tank

Covers the procedures for removing and installing the fuel tank.

12.37 Cleaning and Checking Chain Tension

Guides on cleaning the chain and checking/adjusting its tension.

12.41 Checking the Frame

Explains how to check the frame for cracking and deformation.

12.42 Checking the Swingarm

Details how to check the swingarm for damage, cracking, or deformation.

12.46 Adjusting Clutch Lever Position

Guides on adjusting the basic position of the clutch lever.

12.47 Checking/Correcting Hydraulic Clutch Fluid Level

Explains how to check and correct the hydraulic clutch fluid level.

12.48 Changing the Hydraulic Clutch Fluid

Provides instructions for changing the hydraulic clutch fluid.

12.49 Removing and Installing Engine Guard

Covers the procedures for removing and installing the engine guard.

13 Brake System

13.1 Checking Hand Brake Lever Free Travel

Explains how to check free travel of the hand brake lever.

13.2 Adjusting Hand Brake Lever Free Travel

Guides on adjusting the free travel of the hand brake lever.

13.3 Adjusting Hand Brake Lever Position

Details adjusting the basic position of the hand brake lever for rider comfort.

13.4 Checking Brake Discs Wear

Explains how to check brake disc thickness and for damage.

13.5 Checking Front Brake Fluid Level

Guides on checking the brake fluid level in the front brake reservoir.

13.6 Adding Front Brake Fluid

Provides instructions for adding front brake fluid, including safety warnings.

13.7 Checking Front Brake Linings

Explains how to check the minimum thickness and condition of front brake linings.

13.8 Changing Front Brake Linings

Details the procedure for changing the front brake linings.

13.9 Checking Foot Brake Lever Free Travel

Explains how to check the free travel of the foot brake lever.

13.10 Adjusting Foot Brake Lever Position

Guides on adjusting the basic position of the foot brake lever.

13.11 Checking Rear Brake Fluid Level

Guides on checking the brake fluid level in the rear brake reservoir.

13.13 Checking Rear Brake Linings

Explains how to check the minimum thickness and condition of rear brake linings.

13.14 Changing Rear Brake Linings

Details the procedure for changing the rear brake linings.

14 Wheels, Tires

14.1 Removing and Installing Front Wheel

Details procedures for removing and installing the front wheel.

14.2 Installing the Front Wheel

Provides steps for installing the front wheel, including brake checks.

14.3 Removing and Installing Rear Wheel

Details procedures for removing and installing the rear wheel.

14.4 Installing the Rear Wheel

Provides steps for installing the rear wheel, including chain attachment.

14.5 Checking Tire Condition

Explains how to check tire condition, tread depth, and age.

14.6 Checking and Correcting Tire Air Pressure

Guides on checking and correcting tire air pressure for optimal performance.

14.7 Checking Spoke Tension

Explains how to check spoke tension and torque for wheel balance.

15 Electrical System

15.1 Removing and Installing the Battery

Details procedures for safely removing and installing the motorcycle battery.

15.3 Charging the Battery Safely

Provides instructions for charging the battery and environmental warnings.

15.4 Changing the Main Fuse

Explains how to locate and change the main fuse for electrical system protection.

15.5 Changing Fuses for Power Consumers

Guides on changing fuses for individual power consumers located under the seat.

15.6 Removing and Refitting Headlight Mask

Details procedures for removing and refitting the headlight mask with headlight.

15.8 Changing the Headlight Bulb

Provides instructions for changing the headlight bulb.

15.9 Checking and Adjusting Headlight Setting

Guides on checking and adjusting the headlight beam for proper road illumination.

15.11 Changing Turn Signal Bulb

Details the procedure for changing a turn signal bulb.

15.12 Changing Speedometer Battery

Explains how to change the battery for the speedometer.

16 Cooling System

16.1 Cooling System Overview

Explains the function of the cooling system, water pump, and radiator fan.

16.2 Checking Antifreeze and Coolant Level

Guides on checking coolant level and antifreeze protection, with safety warnings.

16.4 Draining the Coolant

Provides instructions for draining the coolant, including safety warnings.

16.5 Refilling Coolant

Details the procedure for refilling the cooling system with coolant.

17 Tuning the Engine

17.1 Checking Throttle Cable Play

Explains how to check throttle grip operation and throttle cable play.

17.2 Adjusting Throttle Cable Play

Guides on adjusting the throttle cable play for smooth throttle operation.

17.3 Adjusting the Idle Speed

Provides instructions for adjusting the engine's idle speed.

17.4 Checking Basic Position of Shift Lever

Explains how to check the basic position of the shift lever relative to the boot.

17.5 Adjusting Basic Position of Shift Lever

Guides on adjusting the shift lever's position for optimal shifting.

18 Service Work on the Engine

18.1 Changing the Fuel Screen

Details the procedure for changing the fuel screen.

18.2 Checking the Engine Oil Level

Explains how to check the engine oil level when cold or warm.

18.3 Changing Engine Oil and Oil Filter

Provides instructions for changing engine oil, oil filter, and cleaning the oil screen.

18.4 Adding Engine Oil

Guides on adding engine oil to the correct level, with oil type recommendations.

19 Cleaning, Care

19.1 Cleaning the Motorcycle

Details procedures for cleaning the motorcycle, including warnings about pressure washers.

19.2 Checks and Maintenance for Winter Operation

Provides steps for checking and maintaining the motorcycle for winter use, including corrosion prevention.

20 Storage

20.1 Motorcycle Storage Procedures

Outlines steps for preparing and storing the motorcycle for extended periods.

20.2 Preparing for Use After Storage

Details checks and maintenance required before using the motorcycle after storage.

21 Troubleshooting

Engine Not Cranking or Starting

Lists possible causes and actions for engine not cranking or failing to start.

Engine Performance Issues

Covers troubleshooting for engine not speeding up, low power, or stalling.

Engine Overheating and FI Warning Lamp

Addresses causes of engine overheating and FI warning lamp activation.

Other Faults and Issues

Covers troubleshooting for high oil consumption, battery discharge, and speedometer errors.

22 Blink Code

FI Warning Lamp (MIL) Blink Codes

Lists FI warning lamp blink codes and their corresponding error level conditions.

23 Technical Data

23.1 Engine Specifications

Details engine design, displacement, bore, stroke, compression, and other specifications.

23.2 Engine Tightening Torques

Lists critical engine component tightening torques and recommended threadlockers.

23.3 Capacities (Oil, Coolant, Fuel)

Specifies capacities for engine oil, coolant, and fuel tank reserve.

23.4 Chassis Specifications

Details chassis components like frame, fork, shock absorber, and brake system specifications.

23.5 Electrical System Specifications

Lists specifications for battery, fuses, headlight, and other electrical components.

23.6 Tire Specifications

Provides tire size and type information for front and rear wheels.

23.7 Fork Specifications

Details fork type, damping settings, spring preload, and oil specifications.

23.8 Shock Absorber Specifications

Lists shock absorber type, damping settings, spring preload, and rate.

23.9 Chassis Tightening Torques

Lists critical chassis component tightening torques and recommended threadlockers.

24 Substances

Brake Fluid Specifications

Specifies recommended brake fluid types and properties.

Coolant Specifications

Details recommended coolant types, mixture ratios, and antifreeze protection.

Engine Oil Specifications

Specifies recommended engine oil types (SAE 10W/50, 10W/60) and JASO standards.

Fork Oil and Shock Absorber Oil

Specifies recommended fork oil and shock absorber oil types.

Super Unleaded Fuel Requirements

Details requirements for super unleaded fuel, including ethanol content.

25 Auxiliary Substances

Air Filter Cleaner and Chain Cleaner

Recommends Motorex® products for cleaning air filters and chains.

Cleaning and Preserving Materials

Recommends Motorex® products for cleaning and preserving metal, rubber, and plastic.

Fuel Additive and Grease Recommendations

Recommends Motorex® and SKF® products for fuel additives and greases.

Motorcycle Cleaner and Chain Spray

Recommends Motorex® products for cleaning the motorcycle and chain spray.

Rubber Grip Adhesive

Specifies KTM-Sportmotorcycle AG GRIP GLUE for rubber grip adhesive.

Universal Oil Spray

Recommends Motorex® Joker 440 Synthetic for universal oil spray.

26 Standards

JASO T903 MA Standard Explained

Explains the JASO T903 MA standard for 4-stroke motorcycles, focusing on engine lubrication.

SAE Viscosity Classification

Explains the SAE classification system for oils based on viscosity.

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