Name: KTM 450 Rally Factory Replica 2021
Brand: KTM
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24 WIRING DIAGRAM

162

24.10 Page 10 of 10

A00768-01

Default Chapter4
- Table of Contents4
1 Means of Representation8
- Symbols Used8
- Formats Used8
2 Safety Advice 29
- Use Definition - Intended Use9
- Degrees of Risk and Symbols9
- Tampering Warning9
- Safe Operation10
- Protective Clothing10
- Work Rules11
- Environment11
- Owner's Manual11
3 Important Notes12
- Manufacturer Warranty, Implied Warranty12
- Fuel, Auxiliary Substances12
- Spare Parts, Accessories12
- Service12
- Figures12
- Customer Service12
4 View of Vehicle 413
- View of Vehicle, Front Left13
- View of Vehicle, Rear Right Side14
5 Serial Numbers 515
- Vehicle Identification Number15
- Type Label15
- Engine Number15
- Key Number15
- Fork Part Number16
- Shock Absorber Article Number16
6 Controls 617
- Clutch Lever17
- Hand Brake Lever17
- Throttle Grip17
- Stop Button17
- Light Switch18
- Turn Signal Switch18
- Horn Button18
- Start Button18
- Emergency off Switch19
- Overview of Indicator Lamps19
- Fuel Pump Switch19
- Fuel Tank20
- Opening Fuel Tank Filler Caps20
- Closing Fuel Tank Filler Caps21
- Cold Start Button22
- Idle Speed Adjusting Screw22
- Shift Lever23
- Foot Brake Lever23
- Side Stand23
- Steering Lock24
- Locking the Steering24
- Unlocking the Steering24
7 Combination Instrument25
- Combination Instrument 725
- Combination Instrument Overview25
- Activation and Test25
- Setting Kilometers or Miles25
- Adjusting Combination Instrument Function26
- Setting Clock27
- Viewing the Lap Time27
- Display Mode SPEED (Speed)28
- Display Mode SPEED/H (Operating Hours)28
- Setup Menu28
- Adjusting the Unit of Measurement29
- Display Mode SPEED/CLK (Time)30
- Setting the Clock30
- Display Mode SPEED/LAP (Lap Time)30
- Viewing the Lap Time31
- Display Mode SPEED/ODO (Odometer)31
- Display Mode SPEED/TR1 (Trip Master 1)32
- Display Mode SPEED/TR2 (Trip Master 2)32
- Setting TR2 (Trip Master 2)32
- Display Mode SPEED/A1 (Average Speed 1)33
- Display Mode SPEED/A2 (Average Speed 2)33
- Display Mode SPEED/S1 (Stop Watch 1)34
- Display Mode SPEED/S2 (Stop Watch 2)34
- Table of Functions35
- Table of Conditions and Menu Activation36
8 Preparing for Use37
- Preparing for Use 837
- Advice on Preparing for First Use37
- Running in the Engine38
9 Riding Instructions 939
- Checks and Maintenance When Preparing for Use39
- Starting39
- Starting off40
- Shifting, Riding40
- Braking41
- Stopping, Parking41
- Transporting42
- Refueling42
10 Service Schedule44
- Additional Information44
- Required Work44
- Recommended Work45
11 Tuning the Chassis 1147
- Checking Basic Chassis Setting with Rider's Weight47
- Compression Damping of the Shock Absorber47
- Adjusting the Low-Speed Compression Damping of the Shock Absorber47
- Adjusting the High-Speed Compression Damping of the Shock Absorber48
- Adjusting the Rebound Damping of the Shock Absorber49
- Measuring the Dimension of the Rear Wheel Unloaded49
- Checking Static Sag of the Shock Absorber49
- Checking Riding Sag of the Shock Absorber50
- Adjusting the Spring Preload of the Shock Absorber51
- Adjusting the Riding Sag52
- Checking the Basic Setting of the Fork53
- Adjusting the Compression Damping of the Fork53
- Adjusting the Rebound Damping of the Fork53
- Handlebar Position54
- Adjusting the Handlebar Position55
12 Service Work on the Chassis 1257
- Raising the Motorcycle with a Lift Stand57
- Removing Motorcycle from Lift Stand57
- Bleeding the Fork Legs57
- Cleaning the Dust Boots of the Fork Legs58
- Removing Fork Protector58
- Installing the Fork Protector59
- Removing Fork Legs59
- Installing the Fork Legs60
- Removing the Lower Triple Clamp60
- Installing the Lower Triple Clamp62
- Checking Steering Head Bearing Play64
- Adjusting the Steering Head Bearing Play64
- Greasing the Steering Head Bearing66
- Removing the Shock Absorber66
- Installing the Shock Absorber67
- Removing Front Fender68
- Installing the Front Fender68
- Removing the Seat69
- Mounting the Seat69
- Removing the Activated Carbon Filter69
- Installing the Activated Carbon Filter69
- Removing the Air Filter70
- Cleaning the Air Filter and Air Filter Box70
- Installing the Air Filter71
- Removing the Main Silencer72
- Installing the Main Silencer72
- Changing the Glass Fiber Yarn Filling of the Main Silencer72
- Removing Front Left Fuel Tank73
- Removing Front Right Fuel Tank75
- Installing the Front Left Fuel Tank76
- Installing the Front Right Fuel Tank77
- Changing the Fuel Screen77
- Checking the Chain for Dirt Accumulation79
- Cleaning the Chain79
- Checking Chain Tension80
- Adjusting the Chain Tension80
- Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide81
- Checking the Frame83
- Checking Swingarm84
- Checking the Throttle Cable Routing84
- Checking the Rubber Grip85
- Adjusting the Basic Position of the Clutch Lever85
- Checking/Correcting the Fluid Level of the Hydraulic Clutch85
- Changing the Hydraulic Clutch Fluid87
- Removing Side Cover88
- Mounting Side Cover89
- Removing Front Fairing90
- Mounting Front Fairing90
- Removing the Engine Guard90
- Installing the Engine Guard91
13 Brake System92
- Adjusting the Basic Position of the Hand Brake Lever92
14 Wheels, Tires 14103
- Removing Front Wheel103
- Installing the Front Wheel103
- Removing Rear Wheel104
- Installing the Rear Wheel106
- Checking Rear Hub Damping Rubber Pieces107
- Checking Tire Condition107
- Checking Tire Pressure108
- Checking Spoke Tension109
15 Electrical System110
- Removing the 12-V Battery110
- Installing the 12-V Battery110
- Charging the 12-V Battery111
- Changing Main Fuse112
- Changing the Fuses of Individual Electrical Power Consumers113
16 Cooling System 16115
- Checking the Antifreeze and Coolant Level115
- Checking the Coolant Level116
- Draining the Coolant116
- Refilling with Coolant117
- Changing the Coolant118
17 Tuning the Engine120
- Checking the Play in the Throttle Cable120
- Adjusting the Play in the Throttle Cable120
- Adjusting the Idle Speed121
- Checking Basic Position of the Shift Lever122
- Adjusting the Basic Position of the Shift Lever122
18 Service Work on the Engine123
- Service Work on the Engine 18123
- Checking the Engine Oil Level123
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens123
- Adding Engine Oil127
19 Cleaning, Care128
- Cleaning the Motorcycle128
- Checks and Maintenance Steps for Winter Operation129
- 20 Storage130
20 Storage131
- Preparing for Use after Storage131
21 Troubleshooting132
22 Blink Code 22135
23 Technical Data 23137
- Engine137
- Engine Tightening Torques138
- Capacities139
- Engine Oil139
- Coolant139
- Fuel140
- Chassis140
- Electrical System141
- Tires141
- Fork141
- Shock Absorber142
- Chassis Tightening Torques143
24 Wiring Diagram146
- 144146
- 146148
- 148150
- 150152
- 152154
- 154156
- 156158
- 158160
- 160162
- 162164
25 Substances166
26 Auxiliary Substances168
27 Standards170
- Index of Special Terms 28171
29 List of Abbreviations172
30 List of Symbols 30173
- Red Symbols173
- Yellow and Orange Symbols173

KTM 450 Rally Factory Replica 2021 User Manual

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KTM 450 Rally Factory Replica 2021 Specifications

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Brand	KTM
Model	450 Rally Factory Replica 2021
Category	Motorcycle
Language	English