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KTM 2009 690 Rally Factory Replica User Manual

KTM 2009 690 Rally Factory Replica
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OWNER'S MANUAL 2009
690 Rally Factory Replica
ART. NO. 3211361en

Table of Contents

Questions and Answers:

KTM 2009 690 Rally Factory Replica Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Displacement654 cc
Bore x Stroke102 mm x 80 mm
Compression Ratio11.5:1
StarterElectric starter
Transmission6-speed
LubricationPressure lubrication with 2 Eaton pumps
Front SuspensionWP USD Ø 48 mm
ABSNot available
Front Wheel1.60 x 21"
Front Tire90/90-21
Rear Tire140/80-18
Ground Clearance300 mm
Fuel SystemKeihin EFI
CoolingLiquid cooling
ClutchAPTC slipper clutch, hydraulically actuated
FrameChromoly tubular space frame, powder-coated
Rear SuspensionWP monoshock
Front BrakeSingle 300 mm disc, 2-piston caliper
Rear BrakeSingle 240 mm disc, 1-piston caliper
Rear Wheel18"
Wheelbase1500 mm

Summary

MOTORCYCLE CONTROLS

FUEL SYSTEM OPERATION

Fuel Tank Configuration and Fuel Tap

Details about the fuel tank layout and the function of the fuel tap.

INITIAL OPERATION AND BREAK-IN

First Use Safety Advice

Critical safety guidelines and checks before the first ride.

Engine Break-in Procedure

Recommended steps for running in the engine to ensure longevity.

RIDING GUIDELINES

Pre-Ride Checks and Starting Procedures

Essential checks before riding and steps for starting the engine.

Riding Techniques and Braking

Guidance on shifting, riding, braking, and stopping the motorcycle.

Refueling Safety and Capacity

Safety precautions during refueling and fuel tank capacity details.

SERVICE SCHEDULE AND MAINTENANCE

Workshop Maintenance Intervals

Schedule of maintenance tasks to be performed by authorized KTM workshops.

CHASSIS AND ENGINE MAINTENANCE

Shock Absorber Damping and Preload

Adjusting shock absorber compression, rebound damping, and spring preload.

Fork Adjustment and Bleeding

Adjusting fork damping, bleeding fork legs, and cleaning dust boots.

DRIVETRAIN AND BRAKE SYSTEM MAINTENANCE

Brake Fluid and Linings Maintenance

Checking brake fluid levels and brake lining thickness for both brakes.

ELECTRICAL SYSTEM MAINTENANCE

COOLING, AIR FILTER, AND CARBURETOR MAINTENANCE

ENGINE OIL AND FILTER MAINTENANCE

Engine Oil Level and Filter Change

Checking engine oil level, draining oil, and cleaning oil screens.

Oil Filter Installation and Oil Filling

Installing the oil filter and filling the engine with the correct oil.

TROUBLESHOOTING COMMON ISSUES

Engine Starting and Performance Issues

Diagnosing problems related to starting, acceleration, and idle speed.

Engine Operation and Consumption Problems

Troubleshooting engine stalling, overheating, low power, and high oil consumption.

TECHNICAL DATA AND SPECIFICATIONS

WIRING DIAGRAMS AND COMPONENTS

Wiring Diagram Sections

Electrical schematics of the motorcycle presented in three parts.

FLUIDS, LUBRICANTS, AND STANDARDS

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