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TECHNICAL DATA - ENGINE TIGHTENING TORQUES 77

Oil hole plug self-tapping 9 Nm (6.6 lbf ft)

Loctite

243™

Screw, membrane fixation M3 2.5 Nm (1.84 lbf ft)

Loctite

243™

Hose clamp, intake flange M4 1.5 Nm (1.11 lbf ft) –

Oil jet, conrod lubrication M4 2 Nm (1.5 lbf ft)

Loctite

243™

Locking screw for bearing M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, breather cover on valve cover M5 3 Nm (2.2 lbf ft)

Loctite

243™

Screw, cover plate for oil return line M5 6 Nm (4.4 lbf ft) –

Screw, gear sensor M5 5 Nm (3.7 lbf ft)

Loctite

243™

Screw, oil filter cover M5 6 Nm (4.4 lbf ft) –

Screw, oil pump cover M5 6 Nm (4.4 lbf ft)

Loctite

243™

Plug, vacuum connection M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, Autodecompression M6 3… 4 Nm (2.2… 3 lbf ft)

Loctite

243™

Screw, axial lock of camshaft M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, clutch slave cylinder M6x20 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, clutch slave cylinder M6x35 10 Nm (7.4 lbf ft) –

Screw, clutch spring M6 10 Nm (7.4 lbf ft) –

Screw, cylinder M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, cylinder head M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, engine housing M6 10 Nm (7.4 lbf ft) –

Screw, generator cover M6 10 Nm (7.4 lbf ft) –

Screw, generator cover (chain shaft

through-hole)

M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, ignition pulse generator M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, large clutch cover M6 10 Nm (7.4 lbf ft) –

Screw, locking lever M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, rocker arm shaft M6 12 Nm (8.9 lbf ft) –

Screw, shift drum locating M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, shift lever M6 10 Nm (7.4 lbf ft)

Loctite

222

Screw, small clutch cover M6 6 Nm (4.4 lbf ft) –

Screw, starter motor M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, stator bracket M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, thermostat housing M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, timing chain guide rail M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, timing chain tensioning rail M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, valve cover M6 10 Nm (7.4 lbf ft) –

Screw, water pump wheel M6 10 Nm (7.4 lbf ft)

Loctite

243™

Oil jet, piston cooling M6x0.75 4 Nm (3 lbf ft)

Loctite

243™

Fixation of exhaust flange M8 Tightening sequence:

Replace the nuts. Tighten

both nuts simultaneously.

20 Nm (14.8 lbf ft)

Copper paste

Plug, crankshaft location M8 20 Nm (14.8 lbf ft) –

Stud, exhaust flange M8 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, cylinder head M10 Tightening sequence:

Tighten diagonally, begin-

ning with the rear screw on

the chain shaft.

Step 1

15 Nm (11.1 lbf ft)

Step 2

30 Nm (22.1 lbf ft)

Step 3

45 Nm (33.2 lbf ft)

Step 4

60 Nm (44.3 lbf ft)

lubricated with engine oil

Brand	KTM
Model	2009 690 Rally Factory Replica
Category	Motorcycle
Language	English

KTM 2009 690 Rally Factory Replica User Manual

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KTM 2009 690 Rally Factory Replica Specifications

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