KTM 2009 690 Rally Factory Replica User Manual

MAINTENANCE WORK ON CHASSIS AND ENGINE 51
8.52Removing front wheel x
– Jack up the motorcycle. ( p. 29)
600031-10
– Press the brake caliper by hand on to the brake disc in order to press back the
brake pistons.
Info
Make sure when pushing back the brake pistons that you do not press the
brake caliper against the spokes.
600032-10
– Loosen screw .
– Remove screw .
– Loosen screw .
– Holding the front wheel, withdraw the wheel spindle. Take the front wheel out of
the fork.
Info
Do not pull the hand brake lever when the front wheel is removed.
Always lay the wheel down in such a way that the brake disc is not dam-
aged.
600033-10
– Remove the distance bushing .
8.53Mounting the front wheel x
Warning
Danger of accidents Reduced braking due to oil or grease on the brake discs.
– Always keep the brake discs free of oil and grease, and clean them with brake cleaner when necessary.
600033-11
– Clean and grease shaft seal ring  and bearing surface  of the distance bush-
ing. Clean and grease the shaft seal ring on the right and the running surface of the
wheel spindle.
Long-life grease ( p. 98)
– Insert the distance bushing.
600032-11
– Lift the front wheel into the fork, position it, and insert the wheel spindle .
– Mount and tighten screw .
Guideline
Screw, front wheel spindle M24x1.5 40 Nm
(29.5 lbf ft)
Info
Ensure that the grip of the wheel spindle does not contact with the right
fork leg.
– Operate the hand brake lever several times until the brake pads are lying correctly
on the brake disc.

KTM 2009 690 Rally Factory Replica Specifications

General

Engine Type	Single cylinder, 4-stroke
Displacement	654 cc
Bore x Stroke	102 mm x 80 mm
Compression Ratio	11.5:1
Starter	Electric starter
Transmission	6-speed
Lubrication	Pressure lubrication with 2 Eaton pumps
Front Suspension	WP USD Ø 48 mm
ABS	Not available
Front Wheel	1.60 x 21"
Front Tire	90/90-21
Rear Tire	140/80-18
Ground Clearance	300 mm
Fuel System	Keihin EFI
Cooling	Liquid cooling
Clutch	APTC slipper clutch, hydraulically actuated
Frame	Chromoly tubular space frame, powder-coated
Rear Suspension	WP monoshock
Front Brake	Single 300 mm disc, 2-piston caliper
Rear Brake	Single 240 mm disc, 1-piston caliper
Rear Wheel	18"
Wheelbase	1500 mm