KTM 65 SX 2012 - Page 27

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TUNING THE CHASSIS 25

– Position the handlebar clamp. Mount and evenly tighten the four screws .

Guideline

Screw, handlebar clamp M8 20 Nm

(14.8 lbf ft)

Info

Make sure the gap width is even.

Table of Contents

Table of Contents4
Means of Representation6
Important Information7
View of Vehicle9
- View of the Vehicle from the Left Front (Example)9
- View of the Vehicle from the Right Rear (Example)10
Serial Numbers11
- Chassis Number11
- Engine Number11
- Shock Absorber Part Number11
Controls12
- Clutch Lever12
- Hand Brake Lever12
- Throttle Grip12
- Kill Switch12
- Opening the Filler Cap12
- Closing the Filler Cap13
- Fuel Tap13
- Choke13
- Shift Lever14
- Kickstarter14
- Foot Brake Lever14
- Plug-In Stand14
Putting into Operation15
- Advice on First Use15
- Running in the Engine16
Riding Instructions17
- Checks and Maintenance Measures When Preparing for Use17
- Starting17
- Starting off18
- Shifting, Riding18
- Braking18
- Stopping, Parking19
- Refueling19
Service Schedule21
Tuning the Chassis23
- Adjusting the Compression Damping of the Fork23
- Adjusting the Rebound Damping of the Fork23
- Adjusting the Compression Damping of the Shock Absorber23
- Adjusting the Rebound Damping of the Shock Absorber24
- Measuring Rear Wheel Sag Unloaded24
- Checking the Static Sag of the Shock Absorber24
- Checking the Riding Sag of the Shock Absorber25
- Adjusting the Spring Preload of the Shock Absorber25
- Adjusting the Riding Sag26
- Handlebar Position26
- Adjusting Handlebar Position26
Maintenance Work on the Chassis28
- Raising the Motorcycle with a Lift Stand28
- Removing the Motorcycle from the Lift Stand28
- Bleeding Fork Legs28
- Cleaning the Dust Boots of the Fork Legs28
- Removing the Fork Protector29
- Installing the Fork Protector29
- Removing the Fork Legs30
- Installing the Fork Legs30
- Removing the Lower Triple Clamp31
- Installing the Lower Triple Clamp31
- Checking Play of Steering Head Bearing33
- Adjusting the Play of the Steering Head Bearing33
- Greasing the Steering Head Bearing34
- Dismounting the Start Number Plate34
- Installing the Start Number Plate34
- Dismounting the Front Fender34
- Installing the Front Fender35
- Removing the Shock Absorber35
- Installing Shock Absorber35
- Removing the Seat35
- Mounting the Seat36
- Removing the Air Filter36
- Installing the Air Filter36
- Cleaning the Air Filter and Air Filter Box37
- Removing Main Silencer37
- Installing the Main Silencer38
- Changing the Glass Fiber Yarn Filling of the Main Silencer38
- Dismounting the Fuel Tank38
- Installing the Fuel Tank39
- Removing the Chain Guard40
- Installing the Chain Guard40
- Checking Chain Dirt41
- Cleaning the Chain41
- Checking the Chain Tension41
- Adjusting the Chain Tension42
- Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide42
- Adjusting the Chain Guide44
- Checking the Frame44
- Checking the Swingarm44
- Checking the Throttle Cable Routing45
- Checking the Rubber Grip45
- Additionally Securing the Rubber Grip45
- Adjusting Basic Position of Clutch Lever45
- Checking the Fluid Level of Hydraulic Clutch46
- Changing the Hydraulic Clutch Fluid46
Brakes47
- Checking Free Travel of Hand Brake Lever47
- Adjusting the Basic Position of the Hand Brake Lever47
- Checking Brake Discs47
- Checking Front Brake Fluid Level48
- Adding Front Brake Fluid48
- Checking the Front Brake Linings49
- Removing Front Brake Linings49
- Installing the Front Brake Linings50
- Changing the Front Brake Linings50
- Checking the Free Travel of the Foot Brake Lever51
- Adjusting the Free Travel of the Foot Brake Lever51
- Adjusting the Basic Position of the Foot Brake Lever52
- Checking Rear Brake Fluid Level52
- Adding Rear Brake Fluid53
- Checking the Rear Brake Linings54
- Removing Rear Brake Linings54
- Installing the Rear Brake Linings54
- Changing the Rear Brake Linings55
Wheels, Tires57
- Removing the Front Wheel57
- Installing the Front Wheel57
- Removing the Rear Wheel58
- Installing the Rear Wheel58
- Checking the Tire Condition59
- Checking Tire Air Pressure59
- Checking Spoke Tension59
Cooling System61
- Checking the Antifreeze and Coolant Level61
- Checking the Coolant Level62
- Draining the Coolant62
- Refilling the Coolant63
Tuning the Engine64
- Checking the Play in the Throttle Cable64
- Adjusting the Play in the Throttle Cable64
- Carburetor - Idle64
- Carburetor - Adjusting the Idle Speed64
- Emptying the Carburetor Float Chamber65
Maintenance Work on the Engine66
- Checking the Gear Oil Level66
- Changing the Gear Oil66
- Draining the Gear Oil66
- Filling up with Gear Oil67
- Adding Gear Oil67
Cleaning, Care69
- Cleaning Motorcycle69
Storage70
- Preparing for Use after Storage70
Troubleshooting71
Technical Data - Engine73
Technical Data - Engine Tightening Torques74
Technical Data - Carburetor75
- Basic Setting75
- Carburetor Configuration75
Technical Data - Fork77
Technical Data - Shock Absorber78
Technical Data - Chassis79
Technical Data - Chassis Tightening Torques80
Substances81
Auxiliary Substances83
Standards85
Index86

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