Name: KTM 690 DUKE EU 2009
Brand: KTM
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DEAR KTM CUSTOMER 2

Reproduction, even in part, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to

the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM-Sportmotorcycle AG

5230 Mattighofen, Austria

Table of Contents5
Means of Representation8
Important Notes9
View of Vehicle14
- View of Vehicle, Front Left Side14
- View of Vehicle, Rear Right16
Location of Serial Numbers18
- Chassis Number/Type Label18
- Key Number18
- Engine Number19
- Fork Part Number19
- Shock Absorber Part Number20
Controls21
- Clutch Lever21
- Hand Brake Lever21
- Light Switch22
- Headlight Flasher Switch22
- Flasher Switch23
- Horn Button23
- Ignition/Steering Lock24
- Emergency off Switch24
- Electric Starter Button25
- Combination Instrument25
- Combination Instrument - Function Buttons26
- Combination Instrument - Tachometer26
- Combination Instrument - Indicator Lamps27
- Combination Instrument - Display28
- Combination Instrument - Speedometer29
- Setting Kilometers or Miles29
- Combination Instrument - Time30
- Setting the Clock30
- Combination Instrument - Display ODO31
- Combination Instrument - Setting/Resetting TRIP 131
- Combination Instrument - Setting/Resetting TRIP 232
- Combination Instrument - TRIP F Display33
- Combination Instrument - Coolant Temperature Indicator33
- Opening Filler Cap34
- Closing Filler Cap34
- Fuel Taps35
- Handrails35
- Seat Lock36
- Owner's Manual36
- Tool Set37
- Passenger Footrests37
- Shift Lever38
- Foot Brake Pedal39
- Side Stand39
General Tips and Hints on Putting into Operation40
- Advice on First Use40
- Running in the Engine41
- Loading the Vehicle42
Riding Instructions44
- Checks before Putting into Operation44
- Starting45
- Starting up47
- Shifting, Riding47
- Braking50
- Stopping, Parking51
- Refueling53
Service Schedule55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)57
Maintenance Work on Chassis and Engine58
- Jacking up Front of Motorcycle58
- Taking Front from Work Stand58
- Jacking up Rear of Motorcycle59
- Taking the Rear from the Workstand59
- Fork/Shock Absorber60
- Adjusting the Compression Damping of the Fork60
- Adjusting the Rebound Damping of the Fork61
- Compression Damping of the Shock Absorber62
- Adjusting the Low-Speed Compression Damping of the Shock Absorber62
- Adjusting the High-Speed Compression Damping of the Shock Absorber63
- Adjusting the Rebound Damping of the Shock Absorber64
- Bleeding the Fork Legs65
- Checking Chain Dirt66
- Cleaning the Chain66
- Checking the Chain Tension67
- Adjusting the Chain Tension68
- Checking Rear Sprocket / Engine Sprocket for Wear70
- Checking Chain Wear71
- Checking Brake Discs72
- Adjusting Basic Position of Handbrake Lever73
- Checking the Front Brake Fluid Level73
Adding Front Brake Fluid74
Checking the Front Brake Linings75
Checking Free Play of Foot Brake Lever76
Checking Rear Brake Fluid Level77
Adding Rear Brake Fluid78
Checking the Rear Brake Linings79
Removing Front Wheel80
Installing the Front Wheel81
Removing Rear Wheel82
Installing the Rear Wheel83
Checking the Rear Hub Rubber Dampers85
Checking the Tire Condition86
Checking Tire Air Pressure87
Removing the Seat88
Mounting the Seat89
Reinstalling the Fuel Tank89
Positioning the Fuel Tank90
Removing the Battery91
Installing the Battery93
Recharging the Battery95
Changing the Main Fuse97
Changing the Fuses of Power Consumers98
Adjusting the Engine Characteristic100
Removing Headlight Mask with Headlight102
Installing the Headlight Mask with the Headlight104
Changing the Low Beam Bulb105
Change the High Beam Bulb108
Changing the Parking Light Bulb110
Changing the Flasher Bulb111
- Checking the Low Beam Headlight Adjustment112
- Checking the High Beam Headlight Adjustment113
- Adjusting the Light Range of the Low Beam Headlight114
- Adjusting the Light Range of the High Beam Headlight115
- Cooling System117
- Checking Antifreeze and Coolant Level117
- Checking the Coolant Level120
- Draining the Coolant121
- Filling/Bleeding the Cooling System122
- Adjusting Basic Position of Clutch Lever124
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch125
- Checking Play in Gas Bowden Cable126
- Adjusting the Play in the Gas Bowden Cable127
- Checking Engine Oil Level127
- Changing the Engine Oil and Filter, Cleaning the Oil Screens128
- Draining the Engine Oil128
- Removing the Oil Filter129
- Installing the Oil Filter131
- Cleaning the Oil Screens131
- Filling up with Engine Oil133
- Adding Engine Oil134
Troubleshooting136
Flashing Code139
Cleaning144
- Cleaning Motorcycle144
Protection for Winter Operation146
- Conservation for Winter Operation146
Storage147
- Putting into Operation after Storage148
Technical Data - Engine149
- Capacity - Engine Oil150
- Capacity - Coolant150
Technical Data - Engine Tightening Torques151
Technical Data - Chassis154
- Lighting Equipment155
- Capacity - Fuel156
Technical Data - Fork157
Technical Data - Shock Absorber158
Technical Data - Chassis Tightening Torques160
Substances164
Auxiliary Substances168
Standards170
Index171

KTM 690 DUKE EU 2009 User Manual

Table of Contents

Questions and Answers:

KTM 690 DUKE EU 2009 Specifications

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