KTM 2016 690 DUKE R User Manual

OWNER'S MANUAL 2016
690 Duke
690 Duke R
Art. no. 3213397en

KTM 2016 690 DUKE R Specifications

General

Displacement	690 cc
Bore x Stroke	102 mm x 84.5 mm
Power @ rpm	7500 rpm
Torque	74 Nm
Torque @ rpm	5500 rpm
Compression Ratio	12.7 : 1
Starter	Electric
Transmission	6-speed
Fuel System	Electronic fuel injection
Frame	Chromium-Molybdenum steel trellis frame, powder coated
Rear Suspension	WP monoshock
Front Wheel	3.50 x 17"
Rear Wheel	5.00 x 17"
Front Tire	120/70 ZR17
Rear Tire	160/60 ZR 17
Seat Height	835 mm
Engine Type	Single cylinder, 4-stroke engine
Front Suspension	WP 43 mm upside-down forks
Front Brake	Brembo 4-piston radial caliper, 320 mm disc
Rear Brake	Brembo single-piston caliper, 240 mm disc
Fuel Capacity	14 liters
ABS	Bosch 9M+ Two Channel ABS (switchable)
Dry Weight	149 kg

Summary

DEAR KTM CUSTOMER

Serial Numbers

Section to record vehicle serial numbers like Chassis, Engine, and Key numbers.

MEANS OF REPRESENTATION

Symbols Used

Explains the meaning of specific symbols used throughout the manual for clarity and safety.

Formats Used

Explains typographical formats like specific names, brands, and underlined terms for document understanding.

SAFETY ADVICE

Use Definition - Intended Use

Defines the intended purpose of the KTM motorcycle for road operation, excluding race or offroad use.

Degrees of Risk and Symbols

Details danger, warning, caution, and note symbols and their associated risk levels for user safety.

Safe Operation

Provides crucial safety guidelines regarding alcohol, drugs, exhaust gases, hot components, and general vehicle condition.

Protective Clothing

Emphasizes the importance of wearing appropriate protective gear like helmets, boots, and gloves for rider safety.

IMPORTANT NOTES

Manufacturer and Implied Warranty

Details warranty coverage, service requirements, and consequences of unauthorized tampering or conversions.

Service

Explains the necessity of proper service, care, and tuning for operation and wear prevention, and adherence to intervals.

VIEW OF VEHICLE

View of Vehicle, Front Left (Example)

Illustrates and labels key components of the motorcycle from the front left side.

View of Vehicle, Rear Right (Example)

Illustrates and labels key components of the motorcycle from the rear right side.

SERIAL NUMBERS

Chassis Number

Details the location of the chassis number, stamped on the right side of the steering head.

Engine Number

Indicates the location of the engine number on the left side of the engine, below the engine sprocket.

CONTROLS

Ignition/Steering Lock

Details the ignition and steering lock positions (OFF, ON, LOCKED) and key removal.

Switches on the Left Side of the Handlebar

Overview of the left combination switch, including light, menu, turn signal, and horn buttons.

Switches on the Right Side of the Handlebar

Covers switches located on the right handlebar, including emergency OFF and starter buttons.

Side Stand

Explains the side stand's location, use for parking, and its coupling with the safety starting system.

COMBINATION INSTRUMENT

Indicator Lamps

Details various indicator lamps on the dashboard, offering information on the motorcycle's operating state.

"TC/ABS" Menu

Details how to switch TC and ABS modes on/off and select ABS modes like 'Road' and 'SupMot'.

Drive Mode (Optional)

Explains the Drive Mode selection (SPORT, STREET, RAIN) for adjusting engine and traction control settings.

PREPARING FOR USE

Advice on First Use

Offers crucial safety advice for first-time riders, covering impairment, clothing, tires, and handling.

Running in the Engine

Provides guidelines for engine break-in, specifying maximum engine speeds during the initial period.

RIDING INSTRUCTIONS

Applying the Brakes

Details safe braking practices, warning about wet systems, spongy points, ABS, and road conditions.

Refueling

Details the refueling process, including fire hazards, fuel types, and environmental considerations.

SERVICE SCHEDULE

Required Work

Lists maintenance tasks required at specific intervals (km/years) for the vehicle's upkeep.

Recommended Work

Outlines recommended maintenance tasks and checks performed at specific intervals for optimal performance.

TUNING THE CHASSIS

Adjusting the Compression Damping of the Fork (Duke R)

Explains how to adjust the fork's compression damping using an adjusting screw and clicks.

Adjusting the Spring Preload of the Shock Absorber

Describes how to adjust the spring preload to affect suspension behavior based on rider and payload.

SERVICE WORK ON THE CHASSIS

Checking the Chain Tension

Explains the importance of correct chain tension and the dangers of it being too taut or too loose.

Checking/Correcting the Fluid Level of the Hydraulic Clutch

Details the procedure for checking and correcting the hydraulic clutch fluid level, including safety warnings.

BRAKE SYSTEM

Antilock Braking System (ABS)

Explains the ABS system, its components, warnings about modifications, and consequences of disabling it.

Checking the Front Brake Linings

Guides on checking front brake lining minimum thickness and for damage or cracking.

Adjusting the Basic Position of the Foot Brake Lever

Details the procedure for adjusting the foot brake lever's basic position for individual requirements.

WHEELS, TIRES

Removing the Front Wheel

Details the step-by-step process for removing the front wheel, including brake caliper and sensor.

Checking the Tire Condition

Covers checking tires for cuts, damage, tread depth, and age, with warnings about handling.

Checking the Tire Pressure

Details how to check tire pressure for solo and loaded conditions, emphasizing correct inflation.

ELECTRICAL SYSTEM

Removing the Battery

Provides step-by-step instructions for safely removing the motorcycle battery, including safety precautions.

Recharging the Battery

Offers advice on recharging the battery, including safety, environmental hazards, and charging methods.

Changing the Main Fuse

Details the procedure for changing the main fuse, including its location and safety warnings.

Changing the Headlight Bulb

Provides instructions for changing the headlight bulb, including safety and handling advice.

COOLING SYSTEM

Checking the Antifreeze and Coolant Level

Guides on checking antifreeze and coolant levels, with safety warnings about hot coolant.

Filling/Bleeding the Cooling System

Guides on filling and bleeding the cooling system, including coolant quantity and bleeder screw operation.

TUNING THE ENGINE

Drive Mode (Optional)

Explains the Drive Mode selection (SPORT, STREET, RAIN) for adjusting engine and traction control settings.

Motorcycle Traction Control (Optional) (MTC)

Describes the MTC function, its benefits, and how to control it via menus.

SERVICE WORK ON THE ENGINE

Checking the Engine Oil Level

Guides on checking the engine oil level at normal operating temperature using the oil level viewer.

Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens

Details the process of changing engine oil and filter, and cleaning oil screens, with safety warnings.

CLEANING, CARE

Cleaning the Motorcycle

Guides on cleaning the motorcycle, warning about high-pressure cleaners and environmental hazards.

STORAGE

Storage

Details actions for long-term storage: fuel additive, cleaning, battery care, and storage location.

Preparing for Use After Storage

Outlines steps to prepare the motorcycle for use after a period of storage.

TROUBLESHOOTING

Engine Does Not Crank When the Electric Starter Button is Pressed

Lists possible causes and actions for the electric starter not engaging.

Engine Overheats

Addresses causes and solutions for engine overheating, including coolant and radiator issues.

TECHNICAL DATA

Engine

Provides specifications for the motorcycle's engine, including displacement, bore, stroke, and control systems.

Engine Tightening Torques

Lists torque specifications for various engine screws and bolts for proper assembly.

Chassis

Details chassis specifications, including frame type, fork, shock absorber, and brake system components.

Fork (Duke R)

Provides detailed specifications for the Duke R fork, including compression/rebound damping and spring rates.

Shock Absorber (Duke R)

Lists specifications for the Duke R shock absorber, including damping settings and spring preload.

SUBSTANCES

Brake Fluid DOT 4 / DOT 5.1

Specifies standards, guidelines, and recommended suppliers for brake fluid.

Super Unleaded (ROZ 95/RON 95/PON 91)

Details fuel grade standards and guidelines, warning against methanol and high ethanol content fuels.

AUXILIARY SUBSTANCES

Chain Cleaner

Recommends 'Chain Clean' from Motorex as a suitable chain cleaner.

STANDARDS

JASO T903 MA

Explains the JASO T903 MA standard for 4-stroke motorcycle oils, covering gearbox and clutch lubrication.

LIST OF SYMBOLS

Red Symbols

Explains red symbols indicating error conditions requiring immediate intervention, like immobilizer or oil pressure warnings.

Yellow and Orange Symbols

Explains yellow/orange symbols indicating prompt intervention, including engine, ABS, and TC warnings.