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General| Engine Type | Single cylinder, 4-stroke |
|---|---|
| Displacement | 690 cc |
| Bore x Stroke | 102 mm x 84.5 mm |
| Torque | 70 Nm |
| Compression Ratio | 12.5:1 |
| Starter | Electric starter |
| Transmission | 6-speed |
| Fuel System | Electronic Fuel Injection |
| Cooling | Liquid cooled |
| Lubrication | Forced oil lubrication with 2 oil pumps |
| Frame | Chromium-Molybdenum steel trellis frame, powder coated |
| Rear Suspension | WP monoshock |
| Front Wheel | 3.50 x 17" |
| Rear Wheel | 5.00 x 17" |
| Front Tire | 120/70 ZR17 |
| Rear Tire | 160/60 ZR 17 |
| Seat Height | 890 mm |
| Fuel Capacity | 12 L |
| Dry Weight | 139.5 kg |
| Power | 67 hp |
| Front Suspension | WP 48 mm upside-down forks |
| Front Brake | 320 mm disc |
| Rear Brake | 240 mm disc |
| ABS | Bosch 9M+ two-channel ABS (disengageable) |
| Wheelbase | 1, 480 mm |
Explains the meaning of various symbols used in the repair manual for clarity and quick understanding.
Details the typographical formats used in the document for consistent interpretation.
Information on how to use the repair manual and the assumption of available special tools.
Essential safety instructions for operating the vehicle safely.
Defines danger levels and associated symbols used in the manual for hazard communication.
Guidelines for performing repair and maintenance tasks, including part replacement.
Details on warranty claims, authorized service, and voiding conditions.
Guidance on proper use of fluids, fuels, and lubricants, including environmental warnings.
Recommendations for using only KTM-approved parts and accessories.
Clarification that figures may show special equipment and not all components may be depicted.
Location of the chassis number stamped on the steering head on the right side.
Location of the vehicle's type label on the right side of the frame.
Location of the engine number stamped on the left side of the engine sprocket.
Information on finding the key number on the KEYCODECARD for spare key orders.
Location of the fork part number stamped on the inner side of the fork stub.
Location of the shock absorber part number on the left side of the shock absorber.
Procedure for lifting the motorcycle using a rear wheel stand.
Procedure for safely removing the motorcycle from a rear wheel stand.
Procedure for lifting the motorcycle using a front wheel stand.
Procedure for safely removing the motorcycle from a front wheel stand.
Procedure for lifting the motorcycle using a lift stand.
Procedure for safely removing the motorcycle from a lift stand.
Procedure for lifting the motorcycle using a work stand.
Procedure for safely removing the motorcycle from a work stand.
Safety warnings and instructions for starting the engine.
Step-by-step guide for starting the engine for operational checks.
Instructions for adjusting the fork's compression damping settings.
Instructions for adjusting the fork's rebound damping settings.
Procedure for bleeding the fork legs to remove air.
Steps for cleaning fork dust boots to maintain seal integrity.
Steps for removing the fork protector component.
Steps for installing the fork protector component.
Detailed procedure for removing the front fork legs.
Detailed procedure for installing the front fork legs.
Step-by-step guide for disassembling the front fork legs.
Procedure for checking fork legs for damage and wear.
Instructions for assembling the front fork legs.
Method for checking steering head bearing play.
Procedure for adjusting steering head bearing play.
Information on handlebar mounting positions and hole distances.
Steps for adjusting the handlebar position for rider comfort.
Procedure for replacing the throttle grip.
Steps for adjusting the shock absorber's high-speed compression damping.
Steps for adjusting the shock absorber's low-speed compression damping.
Steps for adjusting the shock absorber's rebound damping.
Procedure to measure rear wheel sag without load.
Method for checking the static sag of the shock absorber.
Method for checking the riding sag of the shock absorber.
Procedure for adjusting the shock absorber's spring preload.
Procedure for adjusting the riding sag of the shock absorber.
Detailed steps for removing the shock absorber.
Detailed steps for installing the shock absorber.
Overview of shock absorber servicing operations.
Steps for removing the spring from the shock absorber.
Steps for dismantling the shock absorber damper.
Steps for disassembling the shock absorber piston rod.
Procedure for checking the shock absorber damper for wear.
Steps for removing the heim joint from the shock absorber.
Steps for installing the heim joint onto the shock absorber.
Steps for assembling the shock absorber piston rod.
Steps for assembling the shock absorber damper.
Procedure for bleeding and filling the shock absorber damper.
Steps for filling the shock absorber damper with nitrogen.
Steps for installing the spring onto the shock absorber.
Steps for removing the exhaust manifold.
Steps for installing the exhaust manifold.
Steps for removing the main silencer.
Steps for installing the main silencer.
Procedure for removing the air filter element.
Procedure for installing the air filter element.
Steps for removing the air filter box assembly.
Steps for installing the air filter box assembly.
Steps for opening the fuel filler cap.
Steps for closing the fuel filler cap.
Procedure for removing the motorcycle seat.
Procedure for mounting the motorcycle seat.
Steps for removing the side cover panels.
Steps for mounting the side cover panels.
Procedure for checking the fuel system pressure.
Procedure for changing the fuel filter.
Procedure for changing the fuel pump.
Instructions for checking and correcting tire air pressure.
Procedure for checking tire condition, tread depth, and age.
Method for checking brake disc thickness and condition.
Procedure for checking spoke tension by sound.
Method for checking rim axial and radial run-out.
Section covering front wheel removal and installation.
Detailed steps for removing the front wheel.
Detailed steps for installing the front wheel.
Procedure for removing the front brake disc.
Procedure for installing the front brake disc.
Section covering rear wheel removal and installation.
Detailed steps for removing the rear wheel.
Detailed steps for installing the rear wheel.
Procedure for removing the rear brake disc.
Procedure for installing the rear brake disc.
Method for checking and adjusting chain tension.
Procedure for adjusting the chain tension.
Procedure for adjusting the chain guide.
Inspection of chain, sprockets, and chain guide for wear.
Steps for cleaning and lubricating the chain.
Procedure for checking rear hub rubber dampers for wear.
Steps for safely removing the battery.
Steps for safely installing the battery.
Procedure for disconnecting the battery terminals.
Procedure for connecting the battery terminals.
Safety guidelines and procedure for recharging the battery.
Method for checking the battery charging voltage.
Procedure for checking quiescent current to detect battery drain.
Steps for replacing the main fuse.
Procedure for changing fuses for individual electrical components.
Procedure for adjusting engine characteristic via Map-Select switch.
Method for checking front brake lining thickness and condition.
Procedure for changing the front brake linings.
How to adjust the hand brake lever position for comfort.
Procedure for checking the front brake fluid level.
Steps for adding front brake fluid to the reservoir.
Procedure for changing the front brake fluid and bleeding the system.
Method for checking rear brake lining thickness and condition.
Procedure for changing the rear brake linings.
Method for checking the free travel of the foot brake lever.
Procedure for adjusting the foot brake lever's basic position.
Procedure for checking the rear brake fluid level.
Steps for adding rear brake fluid to the reservoir.
Procedure for changing the rear brake fluid and bleeding the system.
Section covering settings for the combination instrument.
Procedure for setting the wheel circumference for accurate speed display.
Method for checking and verifying headlight alignment.
Procedure for adjusting the headlight's vertical range.
Steps for removing the headlight mask and headlight assembly.
Steps for installing the headlight mask and headlight assembly.
Procedure for changing the parking light bulb.
Procedure for changing the main headlight bulb.
Procedure for changing the turn signal bulb.
Detailed procedure for removing the engine from the motorcycle.
Detailed procedure for installing the engine into the motorcycle frame.
Section for disassembling the engine into its components.
Procedure for mounting the engine on an assembly stand.
Steps for draining the engine oil.
Steps for removing the starter motor.
Steps for removing the valve cover.
Steps for removing the alternator cover.
Steps for removing a spacer component.
Steps for removing the gear position sensor.
Steps for removing the engine oil filter.
Steps for removing the engine thermostat.
Procedure for setting the engine to top dead center.
Steps for removing the spark plugs.
Steps for removing the timing chain tensioner.
Steps for removing the camshafts.
Steps for removing the cylinder head.
Steps for removing the piston from the cylinder.
Steps for removing the water pump impeller.
Steps for removing the engine rotor.
Steps for removing the timing chain guide rails.
Steps for removing the timing chain and sprocket.
Steps for removing the ignition pulse generator.
Steps for removing the clutch cover.
Steps for removing a spacer and spring assembly.
Detailed steps for removing the clutch basket.
Steps for removing the primary gear.
Steps for removing the starter drive components.
Steps for removing the shift shaft.
Steps for removing the shift drum locating mechanism.
Steps for removing the locking lever.
Steps for removing the engine oil pumps.
Detailed procedure for removing the left engine case.
Steps for removing the crankshaft and balancer shaft.
Steps for removing the transmission shafts.
Procedures for working on the right engine case section.
Procedures for working on the left engine case section.
Procedures for working on the clutch cover.
Steps for removing the crankshaft bearing inner ring.
Steps for removing the balancer shaft drive wheel.
Procedure for changing connecting rod, bearing, and crank pin.
Method for checking crankshaft run-out at bearing points.
Steps for installing the balancer shaft drive wheel.
Steps for installing the crankshaft bearing inner ring.
Procedure for measuring axial clearance of shafts.
Explanation of Nikasil® cylinder coating technology.
Procedure for checking and measuring the cylinder bore.
Procedure for checking and measuring the piston and rings.
Method for checking piston ring end gap.
How to determine piston-to-cylinder clearance.
Procedure for checking oil pumps for wear.
Steps for replacing the autodecompressor mechanism.
Steps to prepare the timing chain tensioner for installation.
Procedure for checking timing chain, sprockets, and guides for wear.
Steps for removing the rocker arms.
Procedure for changing the camshaft bearings.
Steps for removing the engine valves.
Procedure for checking valve run-out and sealing.
Procedure for checking valve springs for wear.
Procedure for checking valve spring retainers for wear.
Steps for checking cylinder head for distortion and damage.
Steps for installing the engine valves.
Steps for installing the rocker arms.
Steps for disassembling the antihopping clutch.
Procedure for checking clutch components for wear.
Steps for preassembling the antihopping clutch.
Procedure for checking shift forks and shift drum for wear.
Steps for preassembling the shift shaft.
Detailed steps for disassembling the main shaft.
Detailed steps for disassembling the countershaft.
Procedure for checking the transmission components.
Steps for assembling the main shaft.
Steps for assembling the countershaft.
Procedure for checking the starter drive for wear.
Procedure for checking the freewheel gear's locking action.
Steps for removing the freewheel.
Steps for installing the freewheel.
Section covering engine reassembly procedures.
Steps for installing the transmission shafts.
Steps for installing the crankshaft and balancer shaft.
Steps for installing the left engine case.
Steps for installing the engine oil pumps.
Steps for installing the locking lever.
Steps for installing the shift drum locating component.
Steps for installing the shift shaft.
Steps for installing the starter drive components.
Steps for installing the primary gear.
Steps for installing the clutch basket.
Steps for installing the spacer and spring assembly.
Steps for installing the clutch cover.
Steps for installing the ignition pulse generator.
Steps for installing timing chain and sprocket.
Steps for installing timing chain guide rails.
Steps for installing the engine rotor.
Procedure for adjusting crankshaft position sensor gap.
Procedure for setting the engine to top dead center.
Steps for mounting the water pump cover.
Steps for installing the piston into the cylinder.
Steps for installing the cylinder head.
Steps for installing the camshafts.
Steps for installing the timing chain tensioner.
Procedure for checking valve clearance.
Procedure for adjusting valve clearance.
Steps for installing the spark plugs.
Steps for installing the engine thermostat.
Steps for installing the engine oil filter.
Steps for installing the gear position sensor.
Steps for installing a spacer component.
Steps for installing the alternator cover.
Steps for installing engine oil screens.
Steps for installing the starter motor.
Steps for installing the valve cover.
Procedure for removing the engine from its assembly stand.
Method for checking and correcting hydraulic clutch fluid level.
Procedure for changing the hydraulic clutch fluid.
Steps for replacing the gear position sensor.
Procedure for programming the new gear position sensor.
Steps for draining the engine coolant.
Procedure for filling and bleeding the cooling system.
Method for checking antifreeze and coolant levels.
Method for checking the coolant level in the radiator and reservoir.
Diagram illustrating the engine oil circuit for force and suction pumps.
Procedure for checking the engine oil level.
Procedure for checking engine oil pressure.
Comprehensive procedure for oil and filter change.
Steps for draining the engine oil.
Steps for removing the engine oil filter.
Steps for installing the engine oil filter.
Procedure for cleaning the engine oil screens.
Procedure for filling the engine with oil.
Instructions for adding engine oil, including recommendations.
Procedure for checking alternator stator winding resistance.
Method for checking the spark plug connector resistance.
Procedure for checking the ignition coil's secondary winding resistance.
Steps for performing the throttle valve body initialization run.
Technical specifications related to the engine.
Specifies tolerances and wear limits for engine components.
List of torque specifications for engine fasteners.
Details on fluid capacities for engine oil, coolant, and fuel.
Technical specifications related to the motorcycle chassis.
Technical specifications for electrical components like battery and fuses.
Tire specifications including size and pressure.
Technical data for the front fork, including damping and oil.
Technical data for the rear shock absorber, including damping and spring.
List of torque specifications for chassis fasteners.
General guidelines for cleaning the motorcycle safely.
Recommended steps for winter storage and maintenance.
Instructions for preparing the motorcycle for long-term storage.
Steps to take before using the motorcycle after storage.
Maintenance schedule based on mileage or time intervals.
First page of the motorcycle's wiring diagram.
Second page of the motorcycle's wiring diagram.
Third page of the motorcycle's wiring diagram.
Fourth page of the motorcycle's wiring diagram.
Fifth page of the motorcycle's wiring diagram.
Sixth page of the motorcycle's wiring diagram.
Seventh page of the motorcycle's wiring diagram.
Eighth page of the motorcycle's wiring diagram.
Ninth page of the motorcycle's wiring diagram.
Tenth page of the motorcycle's wiring diagram.
Eleventh page of the motorcycle's wiring diagram.
Information on brake fluid specifications and recommended suppliers.
Guidance on coolant type, mixture ratio, and temperature protection.
Information on pre-mixed coolant specifications and suppliers.
Specifications for engine oil, including standards and recommended suppliers.
Specifications for alternative engine oil, including standards.
Specifications for fork oil, including standards and recommended suppliers.
Specifications for hydraulic fluid, including standards and recommended suppliers.
Specifications for shock absorber fluid, including standards.
Fuel specifications including octane rating and ethanol content.
Recommended chain cleaner product and supplier.
Recommended chain lubricant for road use.
Recommended fuel additive product and supplier.
Recommended long-life grease product and supplier.
Recommended lubricant T511 product and supplier.
Recommended lubricant T159 product and supplier.
Recommended lubricant T158 product and supplier.
Recommended lubricant T625 product and supplier.
Recommended motorcycle cleaner product and supplier.
Recommended polish for paintwork and supplier.
Recommended preserving materials and supplier.
Recommended special cleaner for various surfaces.
Recommended universal oil spray product and supplier.
Lists bleeder cover tools and their article numbers.
Lists bearing puller tools and their article numbers.
Details on insert for bearing puller with features.
Lists bleed syringe tool and its article number.
Lists circlip pliers reverse tool and its article number.
Lists extractor tool and its article number.
Lists tool for inner bearing race and its article number.
Lists mounting sleeve tool and its article number.
Lists valve spring compressor tool and its article number.
Lists limit plug gauge tool and its article number.
Lists extractor tool and its article number.
Lists feeler gauge set and its article number.
Lists hose clamp pliers tool and its article number.
Lists pliers for spring band clamp and its article number.
Lists adapter tool and its article number.
Lists front wheel stand and its article number.
Lists rear wheel stand and its article number.
Lists testing hose tool and its article number.
Lists pressure testing tool and its article number.
Lists engine assembly stand and its article number.
Lists work stand and its article number.
Lists support for engine assembly stand and its article number.
Lists holder for engine assembly stand and its article number.
Lists mounting tool for lock ring and its article number.
Lists piston assembly ring tool and its article number.
Lists extractor tool and its article number.
Lists assembly screws and their article number.
Lists insertion tool for piston ring lock and its article number.
Lists work stand adapter and its article number.
Lists push-in drift tool and its article number.
Lists pressing device for crankshaft and its article number.
Lists upper part pressing-out tool and its article number.
Lists under part pressing-out tool and its article number.
Lists extractor tool and its article number.
Lists clamping plate tool and its article number.
Lists push-out drift tool and its article number.
Lists floor jack attachment tool and its article number.
Lists mounting sleeve tool and its article number.
Lists gear segment tool and its article number.
Lists protection cover tool and its article number.
Lists holding spanner tool and its article number.
Lists spark plug wrench tool and its article number.
Lists oil pressure adapter tool and its article number.
Lists engine blocking screw tool and its article number.
Lists release device for timing chain tensioner and its article number.
Lists valve spring mounting device and its article number.
Lists pin wrench tool and its article number.
Lists hook wrench tool and its article number.
Lists depth micrometer tool and its article number.
Lists pin tool and its article number.
Lists pressing tool and its article number.
Lists pressing tool and its article number.
Lists vacuum pump tool and its article number.
Lists pressing tool and its article number.
Lists protecting sleeve tool and its article number.
Lists gripping tool and its article number.
Lists open-end wrench tool and its article number.
Lists clamping stand tool and its article number.
Lists mounting tool and its article number.
Lists mounting sleeve tool and its article number.
Lists nitrogen filling tool and its article number.
Explanation of the JASO T903 MA standard for motorcycle oils.
Explanation of SAE viscosity classification for oils.
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