KTM 2014 690 SMC R EU - Assembling Countershaft

16 ENGINE 150
–
Check stop disks

for damage and wear.
» If there is damage or wear:
– Change the stop disk.
–
Use new lock rings

in every repair job.
–
Check bearing bush

for damage and wear.
» If there is damage or wear:
– Change the bearing bush.
16.4.37 Assembling the main shaft
Info
Use new lock rings in every repair job.
Preparatory work
– Lubricate all parts carefully before assembling.
– Check the transmission. ( p. 148)
306234-10
Main work
– Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Lubricate and mount bearing bush

.
Long-life grease ( p. 226)
–
Push on the fifth-gear idler gear

with the shift dogs facing upward.
–
Mount stop disk

.
–
Position special tool

on the transmission shaft.
Mounting tool for lock ring (75029005000) ( p. 233)
–
Position lock ring

on special tool

and push down with sleeve

.
The lock ring engages in the groove of the transmission shaft.