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KTM 2014 690 SMC R EU - Checking;Measuring Piston

KTM 2014 690 SMC R EU
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16 ENGINE 133
305588-10
The cylinder size
is marked on the side of the cylinder.
305589-10
Check the sealing area of the cylinder head for distortion using a straight edge and
the special tool.
Feeler gauge (59029041100) ( p. 230)
Cylinder/cylinder head - sealing area
distortion
0.10 mm ( 0.0039 in)
» If the measured value does not equal the specified value:
Change the cylinder.
16.4.13 Checking/measuring the piston
305604-10
Use the special tool to measure play
of the piston rings in the piston ring
groove.
Guideline
Piston ring - groove clearance 0.08 mm ( 0.0031 in)
Feeler gauge (59029041100) ( p. 230)
»
If play
is greater than the specified value:
Change the piston and piston rings.
Check/measure the cylinder. ( p. 132)
305645-10
Check the piston bearing surface for damage.
» If the piston bearing surface is damaged:
Change the piston and, if necessary, the cylinder.
Check that the piston rings can move easily in the piston ring grooves.
» If the piston ring is stiff:
Clean the piston ring groove.
Tip
Use an old piston ring to clean the piston ring groove.
Check the piston rings for damage.
» If the piston ring is damaged:
Change the piston ring.
Info
Mount the piston ring with the marking facing upward.
Check the piston pin for discoloration or signs of wear.
» If the piston pin has strong discoloration/signs of wear:
Change the piston pin.
Insert the piston pin into the connecting rod and check the bearing for play.
» If the piston pin bearing has too much play:
Change the connecting rod and the piston pin.

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