KTM 690 SMC USA 2010 User Manual

OWNER'S MANUAL 2010
690 SMC USA
Art. no. 3211518en

KTM 690 SMC USA 2010 Specifications

General

Engine Type	Single cylinder, 4-stroke
Displacement	654 cc
Bore x Stroke	102 mm x 80 mm
Fuel System	Electronic Fuel Injection
Transmission	6-speed
Rear Suspension	WP monoshock
Front Tire	120/70 ZR 17
Rear Tire	160/60 ZR 17
Starter	Electric
ABS	Optional
Seat Height	890 mm
Fuel Capacity	12 liters
Engine	Single cylinder, 4-stroke
Ignition	Digital
Front Suspension	WP 48 mm USD forks
Front Brake	Single disc, 320 mm
Rear Brake	Single disc, 240 mm
Frame	Steel trellis frame
Power	46 kW (63 hp) at 7500 rpm

Summary

MEANS OF REPRESENTATION

Symbols used

Explains the meaning of symbols used in the manual for clarity.

Formats used

Details the typographical and other formats used for consistent communication.

IMPORTANT INFORMATION

Use definition

Defines the intended use of KTM sport motorcycles for road operation.

Maintenance

Emphasizes the importance of proper maintenance for operation and wear prevention.

Warranty

Outlines conditions for warranty claims and the role of authorized workshops.

Fuel, oils, etc.

Advises on using specified fuels, oils, and greases according to manual recommendations.

IMPORTANT INFORMATION

Spare parts, accessories

Recommends using approved parts and installation by authorized workshops for safety.

Work rules

Details requirements for special tools and replacement of non-reusable parts during assembly.

Transport

Provides notes and warnings regarding safe transport and preventing damage.

IMPORTANT INFORMATION

Environment

Addresses responsible motorcycle use and its impact on the environment and others.

IMPORTANT INFORMATION

Overview of warning labels

Introduces the section detailing various warning labels affixed to the vehicle.

IMPORTANT INFORMATION

Notes/warnings

Highlights the importance of paying close attention to all notes and warnings for safety.

Grades of risks

Defines different risk levels (Danger, Warning, Caution, Note) for hazard identification.

IMPORTANT INFORMATION

Owner's manual

Stresses the importance of reading the manual for operation, handling, and servicing.

Reporting safety defects

Instructs owners on reporting vehicle defects to NHTSA and KTM North America.

Noise emission warranty

Details the warranty for the exhaust system concerning US federal noise standards.

VIEW OF VEHICLE

View of vehicle, front left side

Illustrates and labels components of the motorcycle from the front left perspective.

VIEW OF VEHICLE

View of vehicle, rear right side

Illustrates and labels components of the motorcycle from the rear right perspective.

LOCATION OF SERIAL NUMBERS

Chassis number

Indicates the location where the chassis number is stamped on the vehicle.

Type label

Shows the location of the vehicle's type label, typically on the frame.

LOCATION OF SERIAL NUMBERS

Key number

Explains where to find the key number on the KEYCODECARD for ordering spare keys.

Engine number

Specifies the location of the engine number stamped on the engine.

LOCATION OF SERIAL NUMBERS

Fork part number

Identifies the location of the part number for the front fork.

Shock absorber part number

Indicates where to find the part number for the rear shock absorber.

CONTROLS

Clutch lever

Describes the clutch lever, its location, and hydraulic operation.

Hand brake lever

Details the hand brake lever, its location, and function for the front brake.

CONTROLS

Light switch

Explains the function and positions of the light switch for low and high beams.

Turn signal switch

Describes the operation of the turn signal switch for left and right indicators.

CONTROLS

Horn button

Explains the location and operation of the horn button.

Emergency OFF switch

Details the function of the emergency OFF switch for interrupting the ignition circuit.

CONTROLS

Electric starter button

Explains the location and operation of the electric starter button.

Ignition/steering lock

Describes the ignition lock positions (OFF, ON, Steering locked) and key removal.

CONTROLS

Combination instrument

Introduces the instrument cluster and its four main function areas.

Combination instrument - function buttons

Explains how to change display modes and reset trip meters using buttons.

CONTROLS

Combination instrument - tachometer

Describes the tachometer's display of engine speed and redline range.

Combination instrument - indicator lamps

Explains the function and meaning of various indicator lamps on the instrument cluster.

CONTROLS

Combination instrument - display

Details the display segments and function test upon ignition.

CONTROLS

Combination instrument - speedometer

Explains the display of speed in km/h or mph.

Setting kilometers or miles

Describes how to set the unit of distance measurement for the display.

CONTROLS

Combination instrument - time

Shows where the time is displayed and when it needs resetting.

Setting the clock

Provides instructions on how to set the vehicle's clock.

CONTROLS

Combination instrument - display ODO

Explains the ODO display for total distance traveled.

Combination instrument - setting/resetting TRIP 1

Details how to set and reset the TRIP 1 trip counter.

CONTROLS

Combination instrument - setting/resetting TRIP 2

Outlines the procedure for setting and resetting the TRIP 2 trip counter.

CONTROLS

Combination instrument - TRIP F display

Explains the TRIP F display that activates when fuel level is low.

Combination instrument - coolant temperature indicator

Describes the coolant temperature display using bars and warning lights.

CONTROLS

Opening filler cap

Guides on how to open the fuel filler cap using the ignition key.

Closing filler cap

Provides instructions for closing the fuel filler cap correctly.

CONTROLS

Handrails

Explains the purpose of the handrails for moving the motorcycle and passenger use.

Seat release

Shows how to release the motorcycle seat using a strap.

CONTROLS

Passenger footrests

Describes the folding mechanism of passenger footrests for use with or without a passenger.

Shift lever

Identifies the location of the shift lever on the engine.

CONTROLS

Foot brake lever

Locates the foot brake lever and its function for the rear brake.

CONTROLS

Side stand

Explains the function and safety coupling of the side stand.

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION

Advice on first use

Offers crucial advice and warnings for initial operation and safety.

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION

Running in the engine

Provides guidelines for the engine running-in phase, including maximum speeds.

GENERAL TIPS AND HINTS ON PUTTING INTO OPERATION

Loading the vehicle

Details important considerations and warnings regarding vehicle loading and payload.

RIDING INSTRUCTIONS

Checks before putting into operation

Lists essential checks to perform before riding the motorcycle for safety.

RIDING INSTRUCTIONS

Starting

Guides on the procedure for starting the motorcycle engine safely.

RIDING INSTRUCTIONS

Starting up

Explains how to engage the first gear and start moving off smoothly.

Shifting, riding

Offers advice on gear shifting, load alterations, and braking during riding.

RIDING INSTRUCTIONS

Braking

Provides warnings and advice on braking techniques and efficiency under various conditions.

RIDING INSTRUCTIONS

Stopping, parking

Details procedures for stopping, parking, and securing the motorcycle.

RIDING INSTRUCTIONS

Refueling

Gives essential safety warnings and instructions for refueling the motorcycle.

SERVICE PLAN

Service schedule

Presents a schedule of maintenance tasks and recommended intervals for different models.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Jacking up front of motorcycle

Instructions for safely lifting the front of the motorcycle using a work stand.

Taking the front from the work stand

Steps to safely remove the front of the motorcycle from the work stand.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Jacking up rear of motorcycle

Guidance on safely lifting the rear of the motorcycle onto a work stand.

Taking the rear from the work stand

Procedures for safely removing the rear of the motorcycle from the work stand.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Fork/shock absorber

General overview of the fork and shock absorber for chassis adaptation.

Adjusting the compression damping of the fork

Details how to adjust the fork's hydraulic compression damping.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting rebound damping of fork

Explains the process for adjusting the fork's hydraulic rebound damping.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Compression damping of the shock absorber

Introduces dual compression control for the shock absorber.

Adjusting the low-speed compression damping of the shock absorber

Provides instructions for adjusting the low-speed compression damping of the shock absorber.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting the high-speed compression damping of the shock absorber

Details how to adjust the shock absorber's high-speed compression damping.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting the rebound damping of the shock absorber

Explains the procedure for adjusting the shock absorber's rebound damping.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Measuring the unloaded rear wheel sag

Guides on measuring the rear wheel's sag when the motorcycle is unloaded.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the static sag of the shock absorber

Details how to check the static sag of the rear shock absorber.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the riding sag of the shock absorber

Explains the procedure for checking the riding sag of the shock absorber.

Adjusting the spring preload of the shock absorber

Provides instructions for adjusting the rear shock absorber's spring preload.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Bleeding the fork legs

Guides on how to bleed the hydraulic system in the fork legs.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Cleaning the dust boots of the fork legs

Details the process for cleaning the dust boots on the front fork legs.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing the fork protector

Instructions for safely removing the fork protector.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Installing the fork protector

Steps for correctly installing the front fork protector.

Checking the steering head bearing play

Explains how to check for play in the steering head bearing.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting play of steering head bearing

Provides instructions for adjusting the steering head bearing play.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Handlebar position

Describes the options for adjusting the handlebar position for rider comfort.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting handlebar position

Details the process of adjusting the handlebar position.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the chain for dirt

Guides on inspecting the drive chain for excessive dirt.

Cleaning the chain

Provides instructions for cleaning the motorcycle's drive chain.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the chain tension

Explains how to check the drive chain tension.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the chain, rear sprocket and engine sprocket

Guides on inspecting the chain, rear, and engine sprockets for wear.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting chain guide

Details the procedure for adjusting the chain guide.

Checking the brake discs

Explains how to inspect the brake discs for wear and damage.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting the basic position of the hand brake lever

Guides on adjusting the hand brake lever's position for ergonomics.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the front brake fluid level

Details how to check the brake fluid level in the front brake reservoir.

Adding front brake fluid

Provides instructions on adding front brake fluid if the level is low.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the front brake linings

Explains how to check the thickness of the front brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the front brake linings

Guides on replacing the worn front brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing front brake linings

Details the process for removing the front brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the free travel of foot brake lever

Explains how to check the free play in the foot brake lever.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting the basic position of the foot brake lever

Guides on adjusting the foot brake lever's position for proper engagement.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking rear brake fluid level

Details how to check the rear brake fluid reservoir level.

Adding rear brake fluid

Provides instructions on adding rear brake fluid if the level is low.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the rear brake linings

Explains how to check the thickness of the rear brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing rear brake linings

Guides on replacing the worn rear brake linings.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing front wheel

Provides step-by-step instructions for removing the front wheel.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Installing the front wheel

Details the process for correctly installing the front wheel.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Installing the rear wheel

Provides instructions for properly installing the rear wheel.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the rear hub rubber dampers

Explains how to inspect the rear hub rubber dampers for wear.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the tire condition

Guides on inspecting the tires for cuts, damage, tread depth, and age.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the spoke tension

Details how to check the tension of the wheel spokes.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Tubeless tire system

Explains the features and advantages of the tubeless tire system.

Checking the tire air pressure

Guides on checking and adjusting tire air pressure for optimal performance.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing the seat

Provides instructions for removing the motorcycle seat.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Mounting the seat

Details the process for correctly mounting the motorcycle seat.

Removing the battery

Guides on the safe removal of the motorcycle battery.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Recharging the battery

Explains how to recharge the motorcycle battery safely.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Installing the battery

Provides instructions for correctly installing the motorcycle battery.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the main fuse

Guides on replacing the main fuse protecting the vehicle's electrical system.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the fuses of individual power consumers

Details how to replace fuses for individual electrical components.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting the engine characteristic

Explains how to adjust the engine's performance map using the Map-Select switch.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing the headlight mask with the headlight

Guides on how to remove the headlight mask assembly.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Installing the headlight mask with the headlight

Provides instructions for correctly installing the headlight mask.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the headlight bulb

Details the process for replacing the main headlight bulb.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the parking light bulb

Guides on replacing the small parking light bulb.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the rear lamp

Explains how to replace the rear tail light and brake light bulb.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the flasher bulb

Details the procedure for replacing a turn signal (flasher) bulb.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the headlight setting

Guides on how to check and verify the headlight's beam aim.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting the headlight range

Explains how to adjust the headlight's beam height and range.

Removing the air filter

Provides instructions for removing the air filter for cleaning or replacement.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Installing the air filter

Details the process for correctly installing the air filter.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Cooling system

Introduces the cooling system components and their function.

Checking the antifreeze and coolant level

Guides on checking the coolant level and antifreeze protection.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the coolant level

Details how to check the coolant level in the radiator and compensating tank.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Draining the coolant

Provides instructions for safely draining the motorcycle's coolant.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Filling the cooling system

Guides on refilling the cooling system with the correct coolant.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting basic position of clutch lever

Explains how to adjust the clutch lever's position for rider comfort.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking/rectifying the fluid level of the hydraulic clutch

Guides on checking and topping up the hydraulic clutch fluid.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Checking the play in the throttle cable

Explains how to check for correct play in the throttle cable.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adjusting the play in the throttle cable

Details the procedure for adjusting the throttle cable play.

Checking the engine oil level

Guides on how to check the engine oil level when the engine is warm.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Changing the engine oil and filter, cleaning the oil screens

Outlines the process for an oil change and cleaning oil screens.

Draining the engine oil

Provides instructions for safely draining the engine oil.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Removing the oil filter

Guides on how to remove and replace the oil filter.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Installing the oil filter

Details the process for correctly installing the oil filter.

Cleaning the oil screens

Explains how to clean the engine's oil screens.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Filling up with engine oil

Guides on refilling the engine with the correct type and amount of oil.

MAINTENANCE WORK ON CHASSIS AND ENGINE

Adding engine oil

Instructions for adding engine oil if the level is low.

TROUBLESHOOTING

The engine does not turn when the starter button is pressed

Lists causes and actions for when the starter button fails to engage the engine.

Engine turns only if the clutch lever is drawn

Addresses issues where the engine only turns with the clutch lever pulled.

Engine turns but does not start.

Covers common causes and solutions for an engine that cranks but won't start.

Engine has too little power.

Helps diagnose and resolve issues related to reduced engine power.

Engine overheats.

Provides steps to troubleshoot engine overheating problems.

FI warning lamp (MIL) lights/flashes

Explains the meaning of the FI warning lamp and possible causes.

Engine dies during the journey

Addresses situations where the engine stops running while riding.

High oil consumption

Helps diagnose and resolve issues related to excessive engine oil consumption.

Headlight and parking light not functioning

Troubleshooting steps for non-functioning headlights or parking lights.

Turn signal, brake light and horn not functioning

Guides on troubleshooting issues with turn signals, brake, or horn.

Time is not (correctly) displayed

Addresses problems with the display of time on the instrument cluster.

Battery discharged

Covers causes and solutions for a discharged motorcycle battery.

Combination instrument shows nothing in the display

Troubleshooting steps when the instrument cluster display is blank.

Speedometer in combination instrument not functioning

Helps diagnose issues with the speedometer function.

BLINK CODE

02 FI warning lamp (MIL) flashes briefly 2x

Identifies a crankshaft position sensor circuit fault indicated by blink code 02.

06 FI warning lamp (MIL) flashes briefly 6x

Indicates throttle/accelerator position sensor faults based on blink code 06.

08 FI warning lamp (MIL) flashes briefly 8x

Points to accelerator position sensor faults indicated by blink code 08.

09 FI warning lamp (MIL) flashes briefly 9x

Identifies manifold absolute pressure sensor faults indicated by blink code 09.

12 FI warning lamp (MIL) flashes 1x long, 2x short

Indicates engine coolant temperature sensor faults via blink code 12.

BLINK CODE

13 FI warning lamp (MIL) flashes 1x long, 3x short

Points to intake air temperature sensor faults indicated by blink code 13.

14 FI warning lamp (MIL) flashes 1x long, 4x short

Identifies ambient air pressure sensor faults indicated by blink code 14.

15 FI warning lamp (MIL) flashes 1x long, 5x short

Indicates rollover sensor faults based on blink code 15.

17 FI warning lamp (MIL) flashes 1x long, 7x short

Identifies lambda sensor circuit fault indicated by blink code 17.

24 FI warning lamp (MIL) flashes 2x long, 4x short

Points to system voltage circuit fault indicated by blink code 24.

BLINK CODE

25 FI warning lamp (MIL) flashes 2x long, 5x short

Indicates side stand switch circuit fault via blink code 25.

26 FI warning lamp (MIL) flashes 2x long, 6x short

Identifies motor drive hall sensor circuit fault indicated by blink code 26.

37 FI warning lamp (MIL) flashes 3x long, 7x short

Points to ignition coil circuit fault indicated by blink code 37.

41 FI warning lamp (MIL) flashes 4x long, 1x short

Identifies fuel pump relay fault indicated by blink code 41.

45 FI warning lamp (MIL) flashes 4x long, 5x short

Indicates lambda sensor heater faults via blink code 45.

BLINK CODE

53 FI warning lamp (MIL) flashes 5x long, 3x short

Points to fuel evaporation valve faults indicated by blink code 53.

54 FI warning lamp (MIL) flashes 5x long, 4x short

Identifies secondary air valve fault indicated by blink code 54.

58 FI warning lamp (MIL) flashes 5x long, 8x short

Indicates EPT motor drive relay permission signal fault via blink code 58.

60 FI warning lamp (MIL) flashes 6x long

Points to motor drive circuit fault indicated by blink code 60.

90 FI warning lamp (MIL) flashes 9x long

Identifies throttle position circuit fault indicated by blink code 90.

BLINK CODE

91 FI warning lamp (MIL) flashes 9x long, 1x short

Indicates CAN bus communication error via blink code 91.

92 FI warning lamp (MIL) flashes 9x long, 2x short

Points to motor drive voltage (internal) circuit fault via blink code 92.

CLEANING

Cleaning the motorcycle

Provides guidelines and warnings for cleaning the motorcycle safely and effectively.

PROTECTIVE TREATMENT FOR WINTER OPERATION

Protective treatment for winter operation

Advises on protecting the motorcycle from road salt and corrosion during winter.

STORAGE

Storage

Outlines actions for preparing the motorcycle for long-term storage.

STORAGE

Putting into operation after storage

Details steps for bringing the stored motorcycle back into operational condition.

TECHNICAL DATA - ENGINE

Design

Specifies the engine type, cylinder count, and cooling method.

Displacement

States the engine's displacement volume in cubic centimeters and cubic inches.

Stroke

Provides the engine's stroke length in millimeters and inches.

Bore

Specifies the engine's bore diameter in millimeters and inches.

Compression ratio

Indicates the engine's compression ratio.

Control

Describes the engine's valve control mechanism (OHC, rocker arm, chain drive).

Valve diameter, intake

Specifies the diameter of the intake valves.

Valve diameter, exhaust

Specifies the diameter of the exhaust valves.

Valve play, cold

Provides the specified valve clearance when the engine is cold.

Crankshaft bearing

Details the type of bearings used for the crankshaft.

Conrod bearing

Specifies the type of bearing used for the connecting rod.

Piston pin bearing

Indicates the type of bearing used for the piston pin.

Pistons

Describes the material and type of pistons used.

Piston rings

Details the types of piston rings fitted to the engine.

Engine lubrication

Explains the engine's lubrication system (semi-dry sump).

Primary transmission

States the ratio of the primary transmission.

Clutch

Describes the type of clutch used (APTC™ antihopping, hydraulic).

Gearbox

Specifies the gearbox type (6-gears, claw-shifted).

Transmission ratio

Lists the gear ratios for all six gears.

TECHNICAL DATA - ENGINE

Mixture preparation

Details the engine's fuel and air mixture system (electronic fuel injection).

Ignition

Describes the ignition system type (contactless, fully electronic).

Alternator

Provides the alternator's voltage and power rating.

Spark plug

Specifies the recommended spark plug model.

Spark plug electrode gap

Gives the correct gap for the spark plug electrodes.

Cooling

Describes the engine cooling system (water-cooled, pump circulation).

Starting aid

Lists the components used for starting the engine (electric starter).

Capacity - engine oil

Specifies the engine oil capacity and recommended oil types.

Capacity - coolant

Indicates the coolant capacity and recommended coolant types.

TECHNICAL DATA - ENGINE TIGHTENING TORQUES

TECHNICAL DATA - CHASSIS

Frame

Describes the motorcycle's frame construction material and finish.

Fork

Specifies the type and model of the front suspension fork.

Shock absorber

Details the model and type of the rear shock absorber.

Suspension travel

Provides the front and rear suspension travel distances.

Brake system

Describes the front and rear brake system components.

Brake discs - diameter

Lists the diameter of the front and rear brake discs.

Brake discs - wear limit

Specifies the minimum allowable thickness for brake discs.

Tire air pressure, solo

Recommended tire air pressures for solo rider.

Tire air pressure with passenger / fully loaded

Recommended tire air pressures for rider and passenger.

Secondary drive ratio

States the ratio of the final drive chain.

Chain

Specifies the type of drive chain used (X-ring).

TECHNICAL DATA - CHASSIS

Steering head angle

Provides the angle measurement for the steering head.

Wheelbase

States the distance between the front and rear wheel axles.

Seat height unloaded

Gives the measurement of the seat height without rider or load.

Ground clearance unloaded

Provides the distance between the ground and the lowest point of the chassis.

Weight without fuel approx.

Indicates the approximate weight of the motorcycle without fuel.

Maximum permissible front axle load

Specifies the maximum weight allowed on the front axle.

Maximum permissible rear axle load

Specifies the maximum weight allowed on the rear axle.

Maximum permissible overall weight

States the maximum total weight the motorcycle can carry.

Battery

Lists the battery model, voltage, and capacity.

Fuse

Provides part numbers and amperage ratings for the motorcycle's fuses.

Lighting equipment

Details specifications for the motorcycle's lighting components.

TECHNICAL DATA - CHASSIS

License plate lamp

Specifies the bulb type and rating for the license plate lamp.

Tires

Lists the front and rear tire sizes and models.

Capacity - fuel

Indicates the total fuel tank capacity and reserve.

TECHNICAL DATA - FORK

Fork part number

Gives the specific part number for the front fork assembly.

Fork

Specifies the brand and model of the front suspension fork.

Compression damping

Lists recommended settings for fork compression damping.

Rebound damping

Provides recommended settings for fork rebound damping.

Spring length with preload spacer(s)

Specifies the spring length with any preload spacers installed.

Spring rate

Lists the spring rates for different damping settings (soft, medium, hard).

Air chamber length

Provides the specified length for the air chamber in the fork.

Fork length

Gives the total length of the front fork assembly.

Fork oil per fork leg

Specifies the type and quantity of fork oil required per leg.

TECHNICAL DATA - SHOCK ABSORBER

Shock absorber part number

Gives the specific part number for the rear shock absorber.

Shock absorber

Details the brand and model of the rear shock absorber.

Compression damping, high-speed

Lists recommended settings for shock absorber high-speed compression damping.

Compression damping, low-speed

Provides recommended settings for shock absorber low-speed compression damping.

Rebound damping

Lists recommended settings for shock absorber rebound damping.

Spring preload

Specifies the recommended spring preload for the shock absorber.

Spring rate

Lists the spring rates for the shock absorber.

Gas pressure

Indicates the specified gas pressure for the shock absorber.

Static sag

Provides the specified static sag measurement for the rear suspension.

TECHNICAL DATA - SHOCK ABSORBER

Riding sag

States the recommended riding sag measurement for the rear suspension.

Fitted length

Gives the total installed length of the shock absorber.

Shock absorber fluid

Specifies the type and part number for shock absorber fluid.

TECHNICAL DATA - CHASSIS TIGHTENING TORQUES

SUBSTANCES

Brake fluid DOT 4 / DOT 5.1

Specifies standards and recommended brands for brake fluid.

Coolant

Details coolant types, mixture ratios, and recommended brands.

Coolant (mixed ready to use)

Provides specifications for pre-mixed coolant and its antifreeze rating.

SUBSTANCES

Engine oil (SAE 10W/60) (00062010035)

Lists specifications and recommended brands for SAE 10W/60 engine oil.

Engine oil (SAE 10W/50)

Details specifications and recommended brands for SAE 10W/50 engine oil.

SUBSTANCES

Fork oil (SAE 5)

Specifies the type and recommended brands for fork oil.

Hydraulic fluid (15)

Details the specifications and recommended brands for hydraulic fluid.

Shock absorber oil (SAE 2,5) (50180342S1)

Specifies the type and recommended brands for shock absorber oil.

SUBSTANCES

Super unleaded (ROZ 95 / RON 95 / PON 91)

States the standard and specification for super unleaded fuel.

AUXILIARY SUBSTANCES

Chain cleaner

Recommends specific Motorex® products for chain cleaning.

Chain lube for road use

Recommends specific Motorex® products for lubricating the chain.

Cleaning and preserving materials for metal, rubber and plastic

Recommends Motorex® products for cleaning and preserving various materials.

Contact spray

Recommends specific Motorex® products for treating electrical contacts.

AUXILIARY SUBSTANCES

High-luster polish for paint

Recommends specific Motorex® products for polishing paintwork.

Long-life grease

Recommends specific Motorex® products for long-life lubrication.

Motorcycle cleaner

Recommends specific Motorex® products for cleaning the motorcycle.

Paint cleaner and polish for high-gloss and matte finishes, bare metal and plastic surfaces

Recommends Motorex® products for cleaning and polishing various surfaces.

AUXILIARY SUBSTANCES

Universal oil spray

Recommends specific Motorex® products for universal oil spray applications.

STANDARDS

JASO T903 MA

Explains the JASO T903 MA standard for 4-stroke motorcycle engine oils.

SAE

Defines SAE viscosity classes for oils and their meaning.