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KTM 690 Enduro R USA 2010 User Manual

KTM 690 Enduro R USA 2010
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REPAIR MANUAL 2009
690 Enduro EU
690 Enduro AUS/UK
690 Enduro R EU
690 Enduro R AUS/UK
690 Enduro R USA
Article no. 3206076en

Table of Contents

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KTM 690 Enduro R USA 2010 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Bore x Stroke102 mm x 80 mm
Fuel SystemElectronic Fuel Injection
Transmission6-speed
Seat Height910 mm (35.8 in)
Front SuspensionWP USD 48 mm
Rear SuspensionWP Monoshock
Tires (Front)90/90-21
Tires (Rear)140/80-18
Ground Clearance280 mm (11 in)
StarterElectric
Power67 hp
Fuel Tank Capacity12 liters
Rear Brake240 mm disc
IgnitionElectronic ignition
Wheelbase1500 mm (59.1 in)
FrameChromoly steel trellis frame
Front Wheel21"
Rear Wheel18 inch
Front BrakeSingle 300 mm disc, 2-piston caliper

Summary

Important Notes

Understanding Risk Grades

Explains different levels of danger and caution.

Motorcycle Operation

Starting the Motorcycle

Procedures for starting the engine safely and for checks.

Front Fork Service

Adjusting Fork Compression Damping

Adjusting the fork's resistance to compression.

Servicing the Fork

Procedures for fork maintenance and component overhaul.

Rear Shock Absorber Service

Adjusting Shock Absorber Spring Preload

Setting the initial tension of the shock absorber spring.

Rear Wheel Maintenance

Checking Chain Tension

Inspecting and adjusting the motorcycle's chain tension.

Brake System Maintenance

Changing Front Brake Linings

Procedure for replacing front brake pads.

Changing Rear Brake Linings

Procedure for replacing rear brake pads.

Engine Removal and Installation

Removing the Engine

Steps to detach the engine from the motorcycle frame.

Installing the Engine

Steps to mount the engine into the motorcycle frame.

Engine Disassembly Procedures

Draining Engine Oil

Procedure for removing engine oil from the system.

Removing Camshafts

Procedure for removing camshafts from the engine.

Engine Component Work

Work on Right Engine Case

Procedures for working on the right engine crankcase half.

Checking Cylinder

Inspecting cylinder bore diameter and run-out.

Engine Assembly Procedures

Installing Crankshaft and Balancer Shaft

Steps to install crankshaft and balancer shaft.

Installing Cylinder Head

Procedures for mounting the cylinder head onto the engine.

Adjusting Valve Clearance

Adjusting the clearance between valves and rocker arms.

Lubrication System Maintenance

Changing Engine Oil and Filter

Complete procedure for engine oil and filter change.

Throttle Valve Body Service

Adjusting Throttle Drive Basic Setting

Adjusting the throttle body motor drive's basic position.

Flashing EFI/EPT Control Unit

Updating engine control unit software via diagnostics tool.

Technical Data - Engine

Engine Oil Capacity

Specifies the required engine oil volume and type.

Service Schedule

Motorcycle Service Schedule

Periodic maintenance intervals and checks for the motorcycle.

Special Tools

Engine Work Stand

Tool for securely holding the engine during maintenance.

Motorcycle Work Stand

Tool for lifting and supporting the motorcycle.

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