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KTM 690 Enduro R - User Manual

KTM 690 Enduro R
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OWNER'S MANUAL 2016
690 Enduro R
Art. no. 3213395en

Table of Contents

Questions and Answers

  • S
    Shelly FisherSep 6, 2025
    Why aren't the turn signal, brake light, and horn working on my KTM Motorcycle?
    • D
      Derek ShahSep 6, 2025
      If the turn signal, brake light, and horn are not working on your KTM Motorcycle, it is possible that fuse 5 is blown. Replace the fuse.
  • A
    Andrew LewisAug 25, 2025
    What to do if KTM 690 Enduro R engine turns over but won't start?
    • S
      skinnermargaretAug 25, 2025
      If your KTM Motorcycle engine turns but doesn't start, there are several potential causes. Make sure you are following the correct start procedure. A blown fuse 4 could also be the culprit, so replace it if necessary. Check the coupling of the fuel hose connection and reconnect it if it's not connected. Inspect the socket connector of the wiring harness for oxidation; clean it and treat it with contact spray if needed. Finally, a defect in the fuel injection system may be the cause, in this case read out the fault memory using the KTM diagnostics tool.
  • C
    Christina WhiteAug 25, 2025
    What to do if my KTM 690 Enduro R Motorcycle engine doesn't turn over?
    • M
      michelleedwardsAug 26, 2025
      If the KTM Motorcycle engine doesn't turn when you press the starter, it could be due to several reasons. You may not be following the correct start procedure, the battery might be discharged (recharge it and investigate the cause), a fuse (1, 2, 3, or 4) could be blown (replace the fuse), or the main fuse might be burned out (replace it). Other potential causes include a defective ignition/steering lock or emergency OFF switch (have it checked), a problem with the safety start system (have it checked), or a missing ground connection (check the ground connection).
  • P
    Paul PatrickSep 15, 2025
    What causes headlight and parking light not functioning in KTM 690 Enduro R?
    • D
      Danielle HopkinsSep 15, 2025
      If the headlight and parking light are not functioning on your KTM Motorcycle, it is likely due to fuse 7 being blown. Replace the fuse.
  • R
    russellalexanderSep 23, 2025
    Why isn't the speedometer working on my KTM 690 Enduro R Motorcycle?
    • P
      pauljoshuaSep 23, 2025
      If the speedometer in your KTM Motorcycle combination instrument is not working, the speedometer wiring harness may be damaged or the plug-in connection is oxidized. Check the wiring harness and plug-in connection.
  • M
    Monica HarveySep 12, 2025
    Why is the time not correctly displayed on my KTM 690 Enduro R?
    • S
      Sean ChambersSep 12, 2025
      If the time is not correctly displayed on your KTM Motorcycle, it could be because fuse 2 is blown. In this case, you should change the fuses of individual power consumers.
  • M
    Micheal NunezSep 2, 2025
    Why does my KTM 690 Enduro R Motorcycle only start with the clutch in?
    • S
      stewartjamesSep 2, 2025
      If the KTM Motorcycle engine only turns when the clutch lever is drawn, it could be because the vehicle is in gear (shift to neutral). It may also be because the vehicle is in gear and the side stand is folded out (shift to neutral). A defect in the safety start system could also be the cause (have the safety start system checked).
  • G
    geoffreyholmesSep 2, 2025
    What does it mean when the FI light is on my KTM Motorcycle?
    • M
      Mark CannonSep 2, 2025
      If the FI warning lamp (MIL) lights or flashes on your KTM Motorcycle, it indicates a defect in the fuel injection system. To resolve this, read the error memory with the KTM diagnostics tool and correct the fault.
  • G
    Grant RhodesSep 22, 2025
    Why is my KTM 690 Enduro R overheating?
    • M
      matthewwashingtonSep 22, 2025
      If your KTM Motorcycle engine overheats, several factors could be responsible. Start by cleaning the radiator fins. If there's foam formation in the cooling system, drain the coolant. Inspect the radiator hose for buckling or damage, and replace it if necessary. The thermostat might be faulty, so check it. A blown fuse 5 could also be the cause, so replace it. Check the radiator fan system for defects. Finally, air in the cooling system can cause overheating, so fill the cooling system.
  • N
    nicholas98Aug 28, 2025
    Why is my KTM 690 Enduro R battery discharged?
    • E
      Emily PowellAug 29, 2025
      If your KTM Motorcycle battery is discharged, it could be due to a couple of reasons. One possibility is that the ignition was not switched off when the vehicle was parked, so recharge the battery. Another reason could be that the battery is not charged by the alternator, so check the charging voltage and the quiescent current.

Summary

Safety Advice

Safety Advice

General instructions and warnings for safe vehicle operation.

Degrees of Risk and Symbols

Defines hazard levels (Danger, Warning, Caution, Note) and associated symbols.

Safe Operation

Guidelines for safe riding, including alcohol, drugs, and component temperatures.

Protective Clothing

Recommends wearing appropriate protective gear for riding.

Important Notes

Service

Importance of proper service and adherence to intervals for longevity.

Serial Numbers

Chassis Number

Location and identification of the vehicle's chassis number.

Controls

Combination Instrument

Overview of the instrument cluster functions and displays.

Indicator Lamps

Meanings and functions of various indicator lamps on the dashboard.

Preparing for Use

Advice on First Use

Essential safety and operational advice for new riders and vehicles.

Running in the Engine

Guidelines for the engine break-in period and maximum RPM.

Riding Instructions

Performing Checks and Vehicle Care When Preparing for Use

Pre-ride checks for safety and roadworthiness.

Starting

Detailed steps for starting the motorcycle engine safely.

Starting Off

Procedure for safely moving the motorcycle from a standstill.

Shifting, Riding

Guidance on gear shifting, load alterations, and riding techniques.

Applying the Brakes

Instructions and warnings on using the brake system effectively.

Refueling

Safe procedures and precautions for refueling the motorcycle.

Service Schedule

Service Schedule

Maintenance intervals and required service tasks for the motorcycle.

Tuning the Chassis

Adjusting the Compression Damping of the Fork

Procedure for adjusting the fork's compression damping.

Adjusting the Rebound Damping of the Fork

Procedure for adjusting the fork's rebound damping.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Steps for adjusting the low-speed compression damping of the shock absorber.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Steps for adjusting the high-speed compression damping of the shock absorber.

Adjusting the Rebound Damping of the Shock Absorber

Procedure for adjusting the rebound damping of the shock absorber.

Adjusting the Spring Preload of the Shock Absorber

Steps for adjusting the spring preload on the shock absorber.

Adjusting the Riding Sag

Instructions for adjusting the riding sag, including spring selection.

Service Work on the Chassis

Checking the Play of the Steering Head Bearing

Method for checking steering head bearing play for safe handling.

Adjusting the Play of the Steering Head Bearing

Procedure for adjusting steering head bearing play.

Checking the Chain Tension

Method for checking the drive chain tension.

Adjusting the Chain Tension

Procedure for adjusting the drive chain tension.

Brake System

Antilock Braking System (ABS)

Explanation of the ABS system, its limitations, and warnings.

Checking the Brake Discs

Procedure for checking brake disc thickness and condition.

Checking Brake Fluid Level of Front Brake

How to check the brake fluid level in the front brake reservoir.

Topping Up Brake Fluid of Front Brake

Steps for adding brake fluid to the front brake system.

Checking the Front Brake Linings

Method for inspecting the wear of front brake linings.

Changing the Front Brake Linings

Procedure for replacing worn front brake linings.

Checking Rear Brake Fluid Level

How to check the brake fluid level in the rear brake reservoir.

Adding Rear Brake Fluid

Steps for adding brake fluid to the rear brake system.

Checking the Rear Brake Linings

Method for inspecting the wear of rear brake linings.

Changing the Rear Brake Linings

Procedure for replacing worn rear brake linings.

Wheels, Tires

Checking the Tire Condition

Guide to checking tires for cuts, wear, and age.

Checking the Tire Air Pressure

How to check and set correct tire air pressure for different conditions.

Electrical System

Removing the Battery

Steps for safely removing the motorcycle battery.

Installing the Battery

Procedure for correctly installing the motorcycle battery.

Recharging the Battery

Guidelines and precautions for recharging the motorcycle battery.

Cooling System

Checking the Antifreeze and Coolant Level

Procedure for checking antifreeze and coolant levels.

Checking the Coolant Level

Detailed steps for checking coolant levels in reservoirs and radiator.

Filling;Bleeding the Cooling System

Steps for refilling and bleeding air from the cooling system.

Tuning the Engine

Adjusting the Engine Characteristic

How to adjust engine performance maps for different riding conditions.

Service Work on the Engine

Checking the Engine Oil Level

Procedure for checking the engine oil level.

Changing the Engine Oil and Filter, Cleaning the Oil Screens

Comprehensive guide to changing engine oil, filter, and cleaning screens.

Draining the Engine Oil

Instructions for safely draining the engine oil.

Removing the Oil Filter

Steps to remove and replace the engine oil filter.

Filling Up with Engine Oil

How to add the correct amount of engine oil.

Adding Engine Oil

Procedure for adding engine oil and checking for leaks.

Cleaning, Care

Storage

Troubleshooting

Troubleshooting Common Issues

Identifies common faults and their possible causes and actions.

Blink Code

FI Warning Lamp Blink Codes

Lists blink codes for the FI warning lamp and their error conditions.

Technical Data

Engine

Specifications for the motorcycle's engine components and performance.

Engine Tightening Torques

Specified torque values for engine fasteners.

Tires

Tire specifications, including size, type, and air pressure.

Chassis Tightening Torques

Specified torque values for various chassis fasteners.

Substances

Engine Oil (SAE 10 W;60)

Specifications and recommended suppliers for engine oil.

KTM 690 Enduro R Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Bore x Stroke105 mm x 80 mm
Torque73.5 Nm @ 6, 500 rpm
Compression Ratio12.7:1
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
LubricationForced oil lubrication with 2 oil pumps
Primary Drive40:76
Suspension Travel Front250 mm
Suspension Travel Rear250 mm
Wheels Front1.85 x 21"
Wheels Rear2.50 x 18"
Tires Front90/90-21
Tires Rear140/80-18
ChainX-Ring 5/8 x 1/4"
Seat Height910 mm
Fuel Tank Capacity13.5 l
Dry Weight146 kg
Power74 hp (55 kW) @ 8, 000 rpm
Fuel SystemKeihin EFI (Electronic Fuel Injection)
Clutchhydraulically actuated
FrameChrome-molybdenum steel trellis frame, powder coated
Front SuspensionWP XPLOR USD, Ø 48 mm
Rear SuspensionWP XPLOR
Front BrakeBrembo
Rear BrakeBrembo single piston caliper, 240 mm disc
ABSBosch 9.1 MP (disengageable)
Wheelbase1, 502 mm ± 10 mm

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