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KTM 690 Enduro R - User Manual

KTM 690 Enduro R
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OWNER'S MANUAL 2016
690 Enduro R
Art. no. 3213395en

Table of Contents

Questions and Answers

KTM 690 Enduro R Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Bore x Stroke105 mm x 80 mm
Torque73.5 Nm @ 6, 500 rpm
Compression Ratio12.7:1
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
LubricationForced oil lubrication with 2 oil pumps
Primary Drive40:76
Suspension Travel Front250 mm
Suspension Travel Rear250 mm
Wheels Front1.85 x 21"
Wheels Rear2.50 x 18"
Tires Front90/90-21
Tires Rear140/80-18
ChainX-Ring 5/8 x 1/4"
Seat Height910 mm
Fuel Tank Capacity13.5 l
Dry Weight146 kg
Power74 hp (55 kW) @ 8, 000 rpm
Fuel SystemKeihin EFI (Electronic Fuel Injection)
Clutchhydraulically actuated
FrameChrome-molybdenum steel trellis frame, powder coated
Front SuspensionWP XPLOR USD, Ø 48 mm
Rear SuspensionWP XPLOR
Front BrakeBrembo
Rear BrakeBrembo single piston caliper, 240 mm disc
ABSBosch 9.1 MP (disengageable)
Wheelbase1, 502 mm ± 10 mm

Summary

Safety Advice

Safety Advice

General instructions and warnings for safe vehicle operation.

Degrees of Risk and Symbols

Defines hazard levels (Danger, Warning, Caution, Note) and associated symbols.

Safe Operation

Guidelines for safe riding, including alcohol, drugs, and component temperatures.

Protective Clothing

Recommends wearing appropriate protective gear for riding.

Important Notes

Service

Importance of proper service and adherence to intervals for longevity.

Serial Numbers

Chassis Number

Location and identification of the vehicle's chassis number.

Controls

Combination Instrument

Overview of the instrument cluster functions and displays.

Indicator Lamps

Meanings and functions of various indicator lamps on the dashboard.

Preparing for Use

Advice on First Use

Essential safety and operational advice for new riders and vehicles.

Running in the Engine

Guidelines for the engine break-in period and maximum RPM.

Riding Instructions

Performing Checks and Vehicle Care When Preparing for Use

Pre-ride checks for safety and roadworthiness.

Starting

Detailed steps for starting the motorcycle engine safely.

Starting Off

Procedure for safely moving the motorcycle from a standstill.

Shifting, Riding

Guidance on gear shifting, load alterations, and riding techniques.

Applying the Brakes

Instructions and warnings on using the brake system effectively.

Refueling

Safe procedures and precautions for refueling the motorcycle.

Service Schedule

Service Schedule

Maintenance intervals and required service tasks for the motorcycle.

Tuning the Chassis

Adjusting the Compression Damping of the Fork

Procedure for adjusting the fork's compression damping.

Adjusting the Rebound Damping of the Fork

Procedure for adjusting the fork's rebound damping.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Steps for adjusting the low-speed compression damping of the shock absorber.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Steps for adjusting the high-speed compression damping of the shock absorber.

Adjusting the Rebound Damping of the Shock Absorber

Procedure for adjusting the rebound damping of the shock absorber.

Adjusting the Spring Preload of the Shock Absorber

Steps for adjusting the spring preload on the shock absorber.

Adjusting the Riding Sag

Instructions for adjusting the riding sag, including spring selection.

Service Work on the Chassis

Checking the Play of the Steering Head Bearing

Method for checking steering head bearing play for safe handling.

Adjusting the Play of the Steering Head Bearing

Procedure for adjusting steering head bearing play.

Checking the Chain Tension

Method for checking the drive chain tension.

Adjusting the Chain Tension

Procedure for adjusting the drive chain tension.

Brake System

Antilock Braking System (ABS)

Explanation of the ABS system, its limitations, and warnings.

Checking the Brake Discs

Procedure for checking brake disc thickness and condition.

Checking Brake Fluid Level of Front Brake

How to check the brake fluid level in the front brake reservoir.

Topping Up Brake Fluid of Front Brake

Steps for adding brake fluid to the front brake system.

Checking the Front Brake Linings

Method for inspecting the wear of front brake linings.

Changing the Front Brake Linings

Procedure for replacing worn front brake linings.

Checking Rear Brake Fluid Level

How to check the brake fluid level in the rear brake reservoir.

Adding Rear Brake Fluid

Steps for adding brake fluid to the rear brake system.

Checking the Rear Brake Linings

Method for inspecting the wear of rear brake linings.

Changing the Rear Brake Linings

Procedure for replacing worn rear brake linings.

Wheels, Tires

Checking the Tire Condition

Guide to checking tires for cuts, wear, and age.

Checking the Tire Air Pressure

How to check and set correct tire air pressure for different conditions.

Electrical System

Removing the Battery

Steps for safely removing the motorcycle battery.

Installing the Battery

Procedure for correctly installing the motorcycle battery.

Recharging the Battery

Guidelines and precautions for recharging the motorcycle battery.

Cooling System

Checking the Antifreeze and Coolant Level

Procedure for checking antifreeze and coolant levels.

Checking the Coolant Level

Detailed steps for checking coolant levels in reservoirs and radiator.

Filling;Bleeding the Cooling System

Steps for refilling and bleeding air from the cooling system.

Tuning the Engine

Adjusting the Engine Characteristic

How to adjust engine performance maps for different riding conditions.

Service Work on the Engine

Checking the Engine Oil Level

Procedure for checking the engine oil level.

Changing the Engine Oil and Filter, Cleaning the Oil Screens

Comprehensive guide to changing engine oil, filter, and cleaning screens.

Draining the Engine Oil

Instructions for safely draining the engine oil.

Removing the Oil Filter

Steps to remove and replace the engine oil filter.

Filling Up with Engine Oil

How to add the correct amount of engine oil.

Adding Engine Oil

Procedure for adding engine oil and checking for leaks.

Cleaning, Care

Storage

Troubleshooting

Troubleshooting Common Issues

Identifies common faults and their possible causes and actions.

Blink Code

FI Warning Lamp Blink Codes

Lists blink codes for the FI warning lamp and their error conditions.

Technical Data

Engine

Specifications for the motorcycle's engine components and performance.

Engine Tightening Torques

Specified torque values for engine fasteners.

Tires

Tire specifications, including size, type, and air pressure.

Chassis Tightening Torques

Specified torque values for various chassis fasteners.

Substances

Engine Oil (SAE 10 W;60)

Specifications and recommended suppliers for engine oil.

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