KTM 690 SMC User Manual (English)

Questions and Answers:

T
Tyler PowellAug 21, 2025
Why KTM 690 SMC engine does not turn when starter button is pressed?
- J
  Jenna CisnerosAug 21, 2025
  The engine may not turn when the starter button is pressed due to several reasons: it could be an operating error, the battery might be discharged (in which case, recharge the battery and check for the cause of discharging), a fuse (1, 2, 3, or 4) could be blown (then change the fuses), the main fuse might be burned out (then change the main fuse), there may be a defect in the ignition/steering lock or emergency OFF switch (then have it checked), a defect in the safety start system (then have the safety start system checked), or there is no ground connection present (then check the ground connection).
A
Amanda EscobarAug 23, 2025
What to do if KTM 690 SMC Motorcycle engine dies during the journey?
- U
  uwilliamsonAug 23, 2025
  If the engine dies during a journey, it could be due to a lack of fuel (refuel), a blown fuse (1, 2, or 4, so change the fuses), a bent engine vent hose (route the vent hose without bends or change it if necessary), or an engine oil level that is too high (check the engine oil level).
L
Lisa FreemanAug 25, 2025
What to do if FI warning lamp (MIL) lights/flashes on KTM 690 SMC?
- G
  Gregory MillerAug 25, 2025
  If the FI warning lamp lights up or flashes, it indicates a defect in the fuel injection system. The suggested solution is to read the error memory with the KTM diagnostics tool and correct the fault.
B
Brianna FlynnAug 27, 2025
Why KTM 690 SMC engine overheats?
- J
  jessicacollinsAug 27, 2025
  The KTM Motorcycle engine may overheat due to several reasons: there might be too little coolant in the cooling system (check the cooling system for leakage and the coolant level), the radiator fins could be very dirty (clean radiator fins), foam formation in the cooling system (drain and fill the cooling system), a buckled or damaged radiator hose (have the radiator hose changed), a defective thermostat (have thermostat checked), a blown fuse 5 (change the fuses), a defect in the radiator fan system (have the radiator fan system checked), or air in the cooling system (fill the cooling system).
V
Valerie DavenportAug 27, 2025
Why KTM 690 SMC Motorcycle engine has too little power?
- S
  Shelby WilsonAug 27, 2025
  The KTM Motorcycle engine might have too little power because the air filter is very dirty (have the air filter changed), the fuel filter is very dirty (have the fuel filter changed), or there is a defect in the fuel injection system (read the error memory with the KTM diagnostics tool and correct the fault).
R
Rodney BarnesAug 29, 2025
Why KTM Motorcycle engine turns although a gear is engaged?
- A
  Anthony WestAug 29, 2025
  The engine may turn even when a gear is engaged due to a defect in the safety start system (have the safety start system checked), an operating error (carry out the start procedure), fuse 4 blown (change the fuses), coupling of fuel hose connection not connected (reconnect coupling of fuel hose connection), or socket connector of cable harness oxidized (clean socket connector and treat it with contact spray).
S
susanwilcoxAug 31, 2025
Why KTM 690 SMC Motorcycle engine turns only if the clutch lever is drawn?
- M
  Mary CombsAug 31, 2025
  The engine might only turn when the clutch lever is drawn because the vehicle is in gear (shift gear to neutral), the vehicle is in gear and the side stand is folded out (shift gear to neutral), or there is a defect in the safety start system (have the safety start system checked).
S
saraadamsSep 1, 2025
What to do if headlight and parking light are not functioning on KTM 690 SMC?
- C
  coxclaudiaSep 2, 2025
  If the headlight and parking light are not working, it is likely due to a blown fuse 7. Replace the fuse.
A
Arthur WeberSep 3, 2025
What to do if flasher light, brake light and horn are not functioning on KTM 690 SMC?
- S
  Shawn RandolphSep 3, 2025
  If the flasher light, brake light, and horn are not functioning, it is likely due to a blown fuse 6. Replace the fuse.
X
xgregorySep 4, 2025
Why KTM Motorcycle battery discharged?
- O
  odavisSep 5, 2025
  The battery could be discharged because the ignition was not switched off when the vehicle was parked (recharge the battery), or the battery is not charged by the generator (check charging voltage).

KTM 690 SMC Specifications

General

Bore x Stroke	105 mm x 80 mm
Starter	Electric starter
Transmission	6-speed
Lubrication	Forced oil lubrication with 2 oil pumps
Clutch	APTC slipper clutch, hydraulically actuated
Frame	Chromium-Molybdenum steel trellis frame, powder coated
Tires Front	120/70 ZR 17
Tires Rear	160/60 ZR 17
Steering Head Angle	63.5°
Seat Height	890 mm
Engine Type	1-cylinder, 4-stroke engine
Fuel System	Electronic fuel injection
Cooling	Liquid cooled
Front Brake	Brembo four piston radial caliper, 320 mm disc
Rear Brake	Brembo single piston caliper, 240 mm disc
Wheels Front	3.50 x 17"
Wheels Rear	5.00 x 17"
Fuel Capacity	13.5 l
Power	55 kW (74 hp)
Wheelbase	1, 480 mm ± 15 mm

Summary

Means of Representation

Symbols Used in Manual

Explains symbols used in the manual for clarity and understanding.

Formats Used in Manual

Details typographical and other formats used within the owner's manual.

Important Notes for KTM Owners

Use Definition of KTM Motorcycles

Defines the intended use of KTM sport motorcycles for road operation.

Maintenance Prerequisite for Operation

Highlights the importance of proper maintenance for performance and wear prevention.

Spare Parts and Accessories Recommendations

Advises using only approved spare parts and accessories fitted by authorized workshops.

View of Vehicle Components

Vehicle View - Front Left Side

Illustrates and labels components visible from the front left side of the vehicle.

Vehicle View - Rear Right Side

Illustrates and labels components visible from the rear right side of the vehicle.

Location of Serial Numbers

Chassis Number Location

Identifies the location of the chassis number stamped on the steering head.

Engine Number Location

Specifies the location of the engine number stamped on the left side of the engine.

Operating Elements and Controls

Clutch Lever Operation

Describes the function and adjustment of the clutch lever on the left handlebar.

Light Switch Functions

Explains the operation of the light switch for low and high beams.

Combination Instrument Guide

Details the components and functions of the vehicle's combination instrument.

Foot Brake Pedal Operation

Explains the location and function of the foot brake pedal for the rear brake.

General Tips for First Use

Advice on First Motorcycle Use

Provides essential advice and warnings for initial operation of the motorcycle.

Engine Running-In Procedure

Details the recommended engine speed limits during the running-in phase.

Riding Instructions

Pre-Ride Checks

Lists essential checks to perform before operating the motorcycle.

Starting the Motorcycle

Guides the user through the process of starting the engine safely.

Braking Techniques and Warnings

Provides instructions and warnings related to effective and safe braking.

Greasings and Service Table

Important Maintenance by Authorized Workshop

Outlines critical maintenance tasks that must be performed by an authorized KTM workshop.

Maintenance Work on Chassis and Engine

Jacking Up Motorcycle for Maintenance

Instructions for safely jacking up the motorcycle for front and rear maintenance.

Fork and Shock Absorber Adjustments

Details on adjusting compression and rebound damping for fork and shock absorber.

Checking and Adjusting Chain Tension

Procedure for checking and adjusting the motorcycle's chain tension.

Brake Fluid Level Checks

Guidance on checking and topping up brake fluid levels for front and rear brakes.

Front Wheel Removal and Installation

Step-by-step instructions for removing and installing the front wheel.

Troubleshooting Common Issues

Engine Start Problems

Addresses faults where the engine does not start or turn over.

Engine Overheating and Performance Issues

Diagnoses causes for engine overheating and lack of power.

Flashing Code Diagnostics

FI Warning Lamp Code 02

Interprets FI warning lamp flashes for ignition pulse generator circuit issues.

FI Warning Lamp Code 27

Details FI lamp flashes related to throttle valve control unit voltage supply.

Cleaning the Motorcycle

Motorcycle Cleaning Procedures

Provides instructions for safely cleaning the motorcycle, avoiding damage.

Storage and Winter Operation

Motorcycle Storage Guidelines

Recommendations for preparing and storing the motorcycle for extended periods.

Putting Motorcycle into Operation After Storage

Steps to follow to safely put the motorcycle back into service after storage.

Technical Data - Engine

Engine Oil and Coolant Capacities

Specifies the required capacities for engine oil and coolant.

Engine Tightening Torques

Lists crucial tightening torque specifications for engine components.

Technical Data - Chassis

Fuel Tank Capacity and Reserve

Details the fuel tank capacity and reserve volume.

Lighting Equipment Specifications

Lists the specifications for various lighting components on the motorcycle.

Technical Data - Fork

Technical Data - Shock Absorber

Substances and Fluids

Brake Fluid Specifications

Specifies the required types and properties of brake fluid.

Coolant Specifications

Details the required coolant type, mixture ratio, and specifications.

Auxiliary Substances

Chain Cleaner and Lubricant

Recommends specific products for cleaning and lubricating the motorcycle chain.

Contact Spray for Electrical Issues

Suggests contact spray for preventing electrical problems.

Standards and Specifications

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Table of Contents