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KTM 690 SMC R EU User Manual

KTM 690 SMC R EU
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OWNER'S MANUAL 2013
690 SMC R EU
690 SMC R AUS/UK
Art. no. 3211954en

Table of Contents

Other manuals for KTM 690 SMC R EU

Questions and Answers:

KTM 690 SMC R EU Specifications

General IconGeneral
Displacement693 cc
Torque73.5 Nm
Transmission6-speed
Seat Height890 mm
Front SuspensionWP XPLOR 48
Rear SuspensionWP APEX with Pro-Lever linkage
Tires Front120/70 ZR17
Tires Rear160/60 ZR17
Bore x Stroke105 mm x 80 mm
Fuel SystemElectronic Fuel Injection
CoolingLiquid cooled
FrameChromoly steel trellis frame
Front Brake320 mm disc
Rear Brake240 mm disc
ABSYes, switchable
Wheelbase1480 mm
Dry Weight145 kg
Compression Ratio12.7:1
StarterElectric
Final DriveChain
Suspension Travel Front250 mm
Suspension Travel Rear250 mm
Wheels Front3.50 x 17"
Wheels Rear5.00 x 17"
Chain520
Steering Head Angle63.5 °
Engine TypeSingle cylinder, 4-stroke
Fuel Tank Capacity13.5 liters
LubricationForced oil lubrication
ClutchWet, multi-disc
Tank Capacity13.5 liters
Power74 hp (55 kW) @ 8, 000 rpm

Summary

1 Means of Representation

1.1 Symbols used

Explains the meaning of specific symbols used in the manual.

1.2 Formats used

Explains the typographical formats used in the document.

2 Safety Advice

2.1 Use definition - intended use

Defines the intended use of KTM sport motorcycles for road operation.

2.2 Safety advice

Highlights the importance of following safety instructions for vehicle operation.

2.3 Degrees of risk and symbols

Explains the different degrees of risk and associated symbols for warnings.

2.4 Tampering warning

Warns against tampering with the noise control system and related federal laws.

2.5 Safe operation

Provides safety instructions for operating the vehicle, including warnings.

2.6 Protective clothing

Emphasizes the importance of wearing appropriate protective clothing while riding.

2.7 Work rules

Outlines rules and requirements for performing work on the motorcycle.

2.8 Environment

Advises on responsible use and disposal to protect the environment.

2.9 Owner's Manual

Stresses the importance of reading the Owner's Manual for operation and maintenance.

3 Important Notes

3.1 Guarantee, warranty

Details conditions for warranty claims and the necessity of authorized workshop service.

3.2 Operating and auxiliary substances

Provides warnings about handling fuel and using specified substances.

3.3 Spare parts, accessories

Recommends using approved KTM spare parts and accessories installed by authorized workshops.

3.4 Service

Highlights the importance of proper service, care, and tuning for optimal operation.

3.5 Figures

Notes that figures may depict special equipment and components might be shown disassembled.

3.6 Customer service

Informs about contacting authorized KTM dealers for questions and support.

4 View of Vehicle

4.1 View of vehicle, front left side (example)

Illustrates and labels the front left side view of the motorcycle.

4.2 View of vehicle, rear right side (example)

Illustrates and labels the rear right side view of the motorcycle.

5 Serial Numbers

5.1 Chassis number

Indicates the location where the chassis number is stamped on the motorcycle.

5.2 Type label

Specifies the location of the type label on the motorcycle frame.

5.3 Key number

Explains where to find the key number and its importance for ordering spare keys.

5.4 Engine number

Indicates the location of the engine number stamped on the engine.

5.5 Fork part number

Specifies the location of the fork part number stamp.

5.6 Shock absorber part number

Indicates the location of the shock absorber part number.

6 Controls

6.1 Clutch lever

Describes the clutch lever, its operation, and self-adjusting feature.

6.2 Hand brake lever

Identifies the hand brake lever and its function operating the front brake.

6.3 Throttle grip

Locates and describes the throttle grip on the handlebar.

6.4 Horn button

Explains the operation of the horn button on the left handlebar.

6.5 Light switch

Details the operation of the light switch for low and high beams.

6.6 Turn signal switch

Describes the function and operation of the turn signal switch.

6.7 Emergency OFF switch

Explains the function of the emergency OFF switch for interrupting the ignition circuit.

6.8 Electric starter button

Details the operation of the electric starter button.

6.9 Ignition/steering lock

Describes the ignition and steering lock positions and their functions.

6.10 Combination instrument

Provides an overview of the combination instrument and its function areas.

6.10.2 Function buttons

Explains how to use the MODE and SET buttons for display functions.

6.10.3 Tachometer

Describes the tachometer's function for displaying engine speed.

6.10.4 Indicator lamps

Details the meaning and function of various indicator lamps on the instrument panel.

6.10.5 Display

Explains the display segments and function tests upon ignition.

6.10.6 Speed display

Describes how speed is shown in km/h or mph on the display.

6.10.7 Setting kilometers or miles

Provides instructions for setting the display unit between kilometers and miles.

6.10.8 Time

Indicates where the time is displayed and notes for resetting.

6.10.9 Setting the clock

Guides on how to set the clock on the combination instrument.

6.10.10 ODO display

Explains the ODO display for total distance traveled and its retention.

6.10.11 Setting/resetting display TRIP 1

Details how to set and reset the TRIP 1 trip counter.

6.10.12 Setting/resetting display TRIP 2

Details how to set and reset the TRIP 2 trip counter.

6.10.13 TRIP F display

Explains the TRIP F display function related to low fuel.

6.10.14 Coolant temperature indicator

Describes the coolant temperature display and its possible states.

6.11 Opening the filler cap

Provides step-by-step instructions for opening the fuel filler cap.

6.12 Closing filler cap

Details the procedure for closing the fuel filler cap.

6.13 Seat release

Explains how to release the motorcycle seat using a strap.

6.14 Handrails

Describes the function of handrails for moving the motorcycle and passenger use.

6.15 Passenger footrests

Explains the folding mechanism of passenger footrests for different riding conditions.

6.16 Shift lever

Locates the shift lever and illustrates gear positions.

6.17 Foot brake lever

Identifies the foot brake lever and its role in engaging the rear brake.

6.18 Side stand

Describes the location and function of the side stand and its relation to safety systems.

7 Preparing for Use

7.1 Advice on first use

Provides initial use advice, including safety warnings and pre-ride checks.

7.2 Running in the engine

Gives guidelines for the engine running-in phase, including speed limits.

7.3 Loading the vehicle

Offers warnings and advice on loading the vehicle, including weight limits and handling.

8 Riding Instructions

8.1 Performing checks and vehicle care when preparing for use

Lists pre-ride checks and maintenance steps for ensuring vehicle roadworthiness.

8.2 Starting

Details the procedure for starting the motorcycle, including safety warnings.

8.3 Starting off

Explains the steps for moving off from a standstill.

8.4 Shifting, riding

Provides instructions and warnings related to shifting gears and general riding.

8.5 Braking

Offers guidance and warnings on proper braking techniques and potential issues.

8.6 Stopping, parking

Covers procedures for stopping, parking, and securing the vehicle safely.

8.7 Transport

Provides notes and warnings related to transporting the motorcycle.

8.8 Refueling

Details the refueling process, including safety warnings for fuel handling.

9 Service Schedule

9.1 Service schedule

Presents a schedule of maintenance tasks at different service intervals (K10N, K100A, K200A).

10 Tuning the Chassis

10.1 Fork/shock absorber

Explains how the fork and shock absorber can be adapted to riding style and payload.

10.2 Adjusting the compression damping of the fork

Guides on adjusting the compression damping for the front fork.

10.3 Adjusting the rebound damping of the fork

Details how to adjust the rebound damping for the front fork.

10.4 Compression damping of the shock absorber

Explains the division of shock absorber compression damping into high-speed and low-speed ranges.

10.5 Adjusting the low-speed compression damping of the shock absorber

Provides instructions for adjusting the low-speed compression damping of the shock absorber.

10.6 Adjusting the high-speed compression damping of the shock absorber

Provides instructions for adjusting the high-speed compression damping of the shock absorber.

10.7 Adjusting the rebound damping of the shock absorber

Guides on adjusting the rebound damping for the rear shock absorber.

10.8 Handlebar position

Describes the drill holes for handlebar mounting and adjustment options.

10.9 Adjusting the handlebar position

Details the procedure for adjusting the handlebar position.

11 Service Work on the Chassis

11.1 Raising the motorcycle with a lift stand

Explains how to safely raise the motorcycle using a lift stand.

11.2 Removing the motorcycle from the lift stand

Details the procedure for safely removing the motorcycle from a lift stand.

11.3 Raising the motorcycle with the rear wheel stand

Guides on raising the motorcycle using a rear wheel stand.

11.4 Taking the motorcycle off of the rear wheel stand

Explains how to safely remove the motorcycle from a rear wheel stand.

11.5 Raising the motorcycle with the front wheel stand

Guides on raising the motorcycle using a front wheel stand.

11.6 Taking the motorcycle off of the front wheel stand

Explains how to safely remove the motorcycle from a front wheel stand.

11.7 Bleeding the fork legs

Provides instructions for bleeding the fork legs.

11.8 Cleaning the dust boots of the fork legs

Details the process for cleaning the dust boots of the fork legs.

11.9 Removing the fork protector

Explains the steps for removing the fork protector.

11.10 Installing the fork protector

Provides instructions for installing the fork protector.

11.11 Removing the seat

Details the procedure for removing the motorcycle seat.

11.12 Mounting the seat

Explains how to correctly mount the motorcycle seat.

11.13 Removing the air filter

Guides on how to remove the air filter.

11.14 Installing the air filter

Provides instructions for installing the air filter.

11.15 Checking the chain for dirt

Details how to check the chain for dirt and soiling.

11.16 Cleaning the chain

Explains the proper procedure for cleaning the motorcycle chain.

11.17 Checking the chain tension

Guides on how to check the chain tension and its importance.

11.18 Adjusting the chain tension

Provides instructions for adjusting the chain tension correctly.

11.19 Check the chain, rear sprocket, engine sprocket, and chain guide

Outlines checks for wear on the chain, sprockets, and chain guide.

11.20 Adjusting basic position of clutch lever

Details how to adjust the basic position of the clutch lever.

11.21 Checking/rectifying the fluid level of the hydraulic clutch

Explains how to check and correct the hydraulic clutch fluid level.

12 Brake System

12.1 Adjusting the basic position of the hand brake lever

Guides on adjusting the basic position of the hand brake lever for comfort.

12.2 Checking the brake discs

Explains how to check the thickness and condition of the brake discs.

12.3 Checking the front brake fluid level

Details how to check the front brake fluid level and warnings about low levels.

12.4 Adding front brake fluid

Provides instructions on adding front brake fluid, including warnings.

12.5 Checking the front brake linings

Explains how to check the front brake linings for wear.

12.6 Checking the free travel of foot brake lever

Guides on checking the free travel of the foot brake lever.

12.7 Adjusting the basic position of the foot brake lever

Details how to adjust the basic position of the foot brake lever.

12.8 Checking rear brake fluid level

Explains how to check the rear brake fluid level and related warnings.

12.9 Adding rear brake fluid

Provides instructions on adding rear brake fluid and safety warnings.

12.10 Checking the rear brake linings

Details how to check the rear brake linings for wear.

13 Wheels, Tires

13.1 Removing front wheel

Explains the procedure for removing the front wheel.

13.2 Installing the front wheel

Provides instructions for installing the front wheel, including greasing.

13.3 Removing rear wheel

Details the procedure for removing the rear wheel.

13.4 Installing the rear wheel

Explains how to install the rear wheel and check rear brake operation.

13.5 Checking the rear hub rubber dampers

Guides on checking the rear hub rubber dampers for wear and damage.

13.6 Checking the tire condition

Details how to check tires for cuts, damage, tread depth, and age.

13.7 Tubeless tire system

Describes the advantages and maintenance of the tubeless tire system.

13.8 Checking the tire air pressure

Explains how to check tire air pressure and its importance for performance.

13.9 Checking the spoke tension

Guides on checking spoke tension and its effect on wheel balance.

14 Electrical System

14.1 Removing the battery

Provides safety warnings and steps for removing the motorcycle battery.

14.2 Installing the battery

Details the procedure for installing the motorcycle battery.

14.3 Recharging the battery

Offers safety warnings and information on proper battery charging methods.

14.4 Changing the main fuse

Explains how to change the main fuse and provides warnings about electrical system overload.

14.5 Changing fuses of individual power consumers

Guides on changing fuses for individual power consumers and lists fuse functions.

14.6 Removing the headlight mask with the headlight

Details the steps for removing the headlight mask and headlight assembly.

14.7 Installing the headlight mask with the headlight

Provides instructions for reinstalling the headlight mask and headlight assembly.

14.8 Changing the headlight bulb

Explains how to change the headlight bulb, with notes on reflector care.

14.9 Changing the parking light bulb

Guides on changing the parking light bulb, with notes on reflector care.

14.10 Changing the turn signal bulb

Details how to change the turn signal bulb, with notes on reflector care.

14.11 Checking the headlight setting

Provides instructions on how to check and verify the headlight setting.

14.12 Adjusting the headlight range

Guides on how to adjust the headlight range for optimal visibility.

15 Cooling System

15.1 Cooling system

Explains the basic function of the cooling system, including water pump and radiator.

15.2 Checking the antifreeze and coolant level

Details how to check antifreeze and coolant levels, with safety warnings.

15.3 Checking the coolant level

Explains how to check the coolant level in the radiator and compensating tank.

15.4 Draining the coolant

Provides instructions for draining the coolant, with safety warnings.

15.5 Filling/bleeding the cooling system

Guides on filling and bleeding the cooling system, with safety warnings.

16 Tuning the Engine

16.1 Checking the play in the throttle cable

Explains how to check the throttle cable play and idle speed.

16.2 Adjusting the play in the throttle cable

Details how to adjust the play in the throttle cable.

16.3 Adjusting the engine characteristic

Guides on adjusting the engine characteristic using the Map-Select switch.

16.4 Checking the basic position of the shift lever

Explains how to check the basic position of the shift lever relative to the boot.

16.5 Adjusting the basic position of the shift lever

Provides instructions for adjusting the basic position of the shift lever.

17 Service Work on the Engine

17.1 Checking the engine oil level

Details how to check the engine oil level when the engine is warm.

17.2 Changing the engine oil and filter, cleaning the oil screens

Outlines the process for changing engine oil, filter, and cleaning oil screens.

17.3 Draining the engine oil

Provides instructions for draining engine oil, with safety warnings.

17.4 Removing the oil filter

Explains how to remove the oil filter, with safety warnings.

17.5 Cleaning the oil screens

Guides on cleaning the oil screens, with safety warnings.

17.6 Installing the oil filter

Provides instructions for installing the oil filter.

17.7 Filling up with engine oil

Details how to fill up the engine with oil, including oil type recommendations.

18 Cleaning, Care

18.1 Cleaning the motorcycle

Provides instructions and warnings for cleaning the motorcycle, avoiding high pressure.

18.2 Checks and maintenance steps for winter operation

Outlines checks and maintenance for operating the motorcycle in winter conditions.

19 Storage

19.1 Storage

Provides guidelines and actions for storing the motorcycle for extended periods.

19.2 Preparing for use after storage

Details the steps required to prepare the motorcycle for use after a storage period.

21 Blink Code

FI Warning Lamp (MIL) Flashes 2x

Indicates error condition: Crankshaft position sensor - circuit fault.

FI Warning Lamp (MIL) Flashes 6x

Indicates error condition: Throttle position sensor circuit A - input signal too low.

FI Warning Lamp (MIL) Flashes 9x

Indicates error condition: Manifold absolute pressure sensor - input signal too low/high.

FI Warning Lamp (MIL) Flashes 1x long, 2x short

Indicates error condition: Engine coolant temperature sensor - input signal too low/high.

FI Warning Lamp (MIL) Flashes 1x long, 3x short

Indicates error condition: Intake air temperature sensor - input signal too low/high.

FI Warning Lamp (MIL) Flashes 1x long, 4x short

Indicates error condition: Ambient air pressure sensor - input signal too low/high.

FI Warning Lamp (MIL) Flashes 1x long, 5x short

Indicates error condition: Rollover sensor - input signal too low/high.

FI Warning Lamp (MIL) Flashes 1x long, 7x short

Indicates error condition: Lambda sensor cylinder 1, sensor 1 - circuit fault.

FI Warning Lamp (MIL) Flashes 2x long, 4x short

Indicates error condition: System voltage - circuit fault.

FI Warning Lamp (MIL) Flashes 2x long, 5x short

Indicates error condition: Side stand switch - circuit fault.

FI Warning Lamp (MIL) Flashes 2x long, 6x short

Indicates error condition: Motor drive hall sensor - circuit fault.

FI Warning Lamp (MIL) Flashes 3x long, 7x short

Indicates error condition: Ignition coil 1, cylinder 1 - circuit fault.

FI Warning Lamp (MIL) Flashes 4x long, 1x short

Indicates error condition: Fuel pump controller - short circuit or input signal high.

FI Warning Lamp (MIL) Flashes 4x long, 5x short

Indicates error condition: Lambda sensor heater - short circuit or input signal high.

FI Warning Lamp (MIL) Flashes 5x long, 4x short

Indicates error condition: Secondary air valve - short circuit.

FI Warning Lamp (MIL) Flashes 5x long, 8x short

Indicates error condition: EPT motor drive relay permission - signal fault.

FI Warning Lamp (MIL) Flashes 6x long

Indicates error condition: Motor drive - circuit fault.

FI Warning Lamp (MIL) Flashes 9x long

Indicates error condition: Throttle position - circuit fault.

FI Warning Lamp (MIL) Flashes 9x long, 1x short

Indicates error condition: CAN bus communication error.

FI Warning Lamp (MIL) Flashes 9x long, 2x short

Indicates error condition: Motor drive voltage (internal) - circuit fault.

22 Technical Data

22.1 Engine

Provides detailed technical specifications for the engine.

22.2 Engine tightening torques

Lists torque specifications for various engine components.

22.3 Capacities

Specifies capacities for engine oil, coolant, and fuel.

22.3.1 Engine oil

Details engine oil specifications, including types and quantities.

22.3.2 Coolant

Specifies coolant capacity and types.

22.3.3 Fuel

Provides fuel capacity, reserve, and grade specifications.

22.4 Chassis

Lists technical data related to the motorcycle chassis, frame, and suspension.

22.5 Electrical system

Details specifications for the battery, fuses, and headlight.

22.6 Tires

Provides tire specifications, including sizes and brands.

22.7 Fork

Lists technical data for the front fork, including damping settings.

22.8 Shock absorber

Provides technical data for the shock absorber, including damping settings.

22.9 Chassis tightening torques

Lists torque specifications for various chassis components.

23 Substances

Brake fluid DOT 4 / DOT 5.1

Specifies standards and recommended suppliers for brake fluid.

Coolant

Provides guidelines for coolant use and mixture ratios.

Coolant (mixed ready to use)

Specifies antifreeze protection for pre-mixed coolant.

Engine oil (SAE 10W/60)

Details specifications and recommended suppliers for SAE 10W/60 engine oil.

Engine oil (SAE 10W/50)

Details specifications and recommended suppliers for SAE 10W/50 engine oil.

Fork oil (SAE 4)

Specifies standards and recommended suppliers for fork oil.

Hydraulic fluid (15)

Specifies standards and recommended suppliers for hydraulic fluid.

Shock absorber oil (SAE 2.5)

Specifies standards and recommended suppliers for shock absorber oil.

Super unleaded (ROZ 95/RON 95/PON 91)

Specifies fuel grade requirements and ethanol content guidelines.

24 Auxiliary Substances

Chain cleaner

Recommends Motorex® Chain Clean for cleaning the motorcycle chain.

Chain lube for road use

Recommends Motorex® Chainlube Road for lubricating the chain.

Cleaning and preserving materials for metal, rubber and plastic

Recommends Motorex® Protect & Shine for metal, rubber, and plastic care.

Fuel additive

Recommends Motorex® Fuel Stabilizer as a fuel additive.

High-luster polish for paint

Recommends Motorex® Moto Polish for paint care.

Long-life grease

Recommends Motorex® Bike Grease 2000 for long-life lubrication.

Motorcycle cleaner

Recommends Motorex® Moto Clean 900 for motorcycle cleaning.

Paint cleaner and polish for high-gloss and matte finishes, bare metal and plastic surfaces

Recommends Motorex® Clean & Polish for various surface finishes.

Universal oil spray

Recommends Motorex® Joker 440 Synthetic for universal oil spray applications.

25 Standards

JASO T903 MA

Explains the JASO T903 MA standard for 4-stroke motorcycle engines.

SAE

Describes the SAE viscosity classes for oils.

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