18
19
20
21
17.5.14
Installing
timing
chain
and
timing
chain
sprocket.................
Installing
the
timing
chain
rails...
Installing
the
rotor
................0
Adjusting
crankshaft
position
SeENSOr
CiStanCe........ccceeeeeeeeneenees
Setting
engine
to
top
dead
175.15
17.5.16
17.5.17
17.5.18
17:.5:19
17.5.20
L75;21
L75:22
E7.5:23
[AStALE:
PISTON
savcviwsvessisosevavavese
Installing
the
cylinder
head.........
Installing
camshafts...................
Installing
timing
chain
TOMSIONEL.....cccceeeceeeeeceereeeeeeeeaeens
Checking
valve
clearance............
Adjusting
the
valve
clearance......
Installing
the
spark
plugs............
Installing
the
thermostat.............
Installing
the
oil
filter...
Installing
the
gear
position
SONSOl
esis
Installing
the
spacer...................
Installing
the
alternator
cover......
Installing
oil
Screens
............0
Installing
the
starter
motor..........
Installing
the
valve
cover
............
Removing
the
engine
from
the
engine
assembly
stand
...........00..
CLUTCH
1.0...
ee
ceccceeeeee
cece
eeeeeeeeeeeeeeeeeeeeeeaees
18.1
17,.5.24
175329
17.5.26
17.5.27
17.5.28
175.29
17.5.30
1725.31
17.5.32
17.5:33
17.5.34
17.5.35
Checking/correcting
the
fluid
level
of
the
hydraulic
clutch..........cceeeee
18.2
Changing
the
hydraulic
clutch
Wititheccrnncamamncmeree
SHIFT
MECHANISM
.........ccceeceeceeeeeeeeeennees
19.1
Changing
the
gear
position
sensor....
19.2
Programming
the
gear
position
SONSOM
..
ee
eeeeeeeeeeneeeeeeeeseeeeeaeeeeeeeees
WATER
PUMP,
COOLING
SYSTEM.............
20.1
20.2
Draining
the
Coolant.........:csseeneeeeens
Filling/bleeding
the
cooling
SYSHOM
wiisavecsisvarccsvavennveieivansercaiys
Checking
the
antifreeze
and
GOGIANE
EVEL
ous
cevccnexermewacnevsessanereess
Checking
the
coolant
level
..............
Changing
the
coolant............cceseeeees
20.3
20.4
20.5
LUBRICATION
SYSTEM......0:c0cscccesssccessneees
21.1
21.2
21.3
21.4
Oil
CIFCUI
tL...
ec
cecseeeee
eee
eeeeeneeeeeuenaees
Checking
the
engine
oil
level...........
Checking
the
engine
oil
pressure
.....
Changing
the
engine
oil
and
filter,
cleaning
the
oil
screens..................
201
216
22
25
26
27
28
21.5
Draining
the
engine
oil
................08.
21.6
Removing
the
oil
filter.................0.
21.7
‘Installing
the
oil
filter.....................
21.8
Cleaning
the
oil
screens..................
21.9
Filling
up
with
engine
oil
................
21.10
Adding
engine
Oil...
eee
IGNUFION
SYSTEM.
.sssccisanecnseuwsasscewescaseaseae
22.1
Alternator
-
checking
the
stator
WITTKIAE
.ccascssanccvssvancversauninessaveasasas
22.2
Ignition
coil
-
checking
the
primary
WINING
..........ececeeeeceeeeeeeeseeeeeeeeeeees
THROTTLE:
VALVE:
BODY
-sssscixssasxccnccscinweees
23.1
~Performing
the
initialization
run......
23.2
Resetting
the
engine
electronics
CONTKO!
UNE
secssaviessseisenccavawsencrweawes
TECGHNIGAL
DATAsssecwsnnnnenineean
2A,
ERBINE
csssonsaeesurauemesareruceemensienpee
24.2
Engine
tolerance,
wear
limits
..........
24.3
Engine
tightening
torques...............
24.4.
(GaDACTIOS
a
csavaxseneanssaveynagereneesnaneys
24.4.1
EPI
SOE
sicissvesssemmsavexevessaseaceys
24.4.2
CODA
bss
waavsieassensressauxtessvanrseacas
24.4.3
FUE)
oyscncnssannnerapsnsransausisesvanneacas
24A.G
|
CHASES:
evescsicssscovsasueseacssnaseswsureenese
PA.6
ElectriCal
SYStEM:
ciscscccccscccecesesveenens
PAP’
°
THES
cncscvesnsacrswssnxeamamnevevnvesns
PAB
FO
i
cisissvesrmvarcrswsvvaxeassaenevevevees
24.9:
‘SHOCK:
ADSOMDER
cosciscncccwssnenessxmeesens
24.10
Chassis
tightening
torques
...........065
CLEANING/PROTECTIVE
TREATMENT........
25.1
Cleaning
the
motorcycle
.................
25.2
Checks
and
maintenance
steps
for
winter
Operation
.............csseseeeeeeeeees
STORAGE
wesssersmevouarmarnannvoausepaxememace
2621:
‘Stage
vnccasscnawsrcavasisasccss
26.2
Preparing
for
use
after
storage.........
SERVICE
SCHEDULE
................ceecceeeeeeee
ees
27.1
Additional
information...................
27.2
Required
Work
..........ccceceeeeseeeeeeeeees
27.3.
Recommended
work............0.:0ceseeee
WIRING
(DIAGRAM
sisaiaiaaiantincsaia
28.1.
PAPE
OLOF
TU
wccrsssacsvessanvessssaveseasas
28:2
PARC
O02
OF
LA
ccssasssccscvenscnewserxennece
PSB
PAGO
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GPT
ce
cocusxensscsenenwesieewensee
PEA
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QMOf
EL
scvcsasscncnvesneesessnaesens
235
Page
OS:
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Uh
sccsmecnencsnecensnansscns
28:6:
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28:7
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biasissieccivsscasaseesessvecas