KTM EXC - Assemble of Kickstarter Shaft

Kickstarter
Starter gear 1
Check clearance of starter gear.
Starter intermediate gear
2
Check clearance of starter intermediate gear.
Locking pawl
3
Check for signs of wear and damage.
Kickstarter shaft
4
Check for signs of wear and damage.
For changing the locking pawl, press bearing needle
9 out of the
kickstarter shaft.
Assemble of kickstarter shaft
– Fix the kickstarter shaft 4 in a vice with the toothed end upwards (use
covered vice clamps).
– Mount ratchet spring
5 on kickstarter shaft as shown in the
illustration.
– Place needle cage
6 in position, push starter gear 1 over it, pressing
locking pawl
3 inwards so that starter gear passes smoothly over it.
– Hook legs of the starter spring
7 into driving hub 8, push both
together on the starter shaft, hook starter spring leg into kickstarter
shaft bore
A.
– Release kickstarter shaft, and fix stop disc
bk with a small amount of
grease on the kickstarter shaft.
5-17C
A
5
3
LOCTITE 243
LOCTITE 243
LOCTITE 648
1
2
3
5
6
8
7
10
4
9