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KTM 250 EXC EU User Manual

KTM 250 EXC EU
289 pages
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REPAIR MANUAL 2014
250 EXC EU
250 EXC SIX DAYS EU
250 EXC AUS
250 XCW USA
300 EXC EU
300 EXC SIX DAYS EU
300 EXC AUS
300 XCW USA
300 XCW SIX DAYS USA
Art. no. 3206179en

Table of Contents

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KTM 250 EXC EU Specifications

General IconGeneral
Transmission6-speed
IgnitionKokusan
Front Wheel1.60 x 21"
Rear Wheel2.15 x 18"
Seat Height960 mm
Engine Type2-stroke
Displacement249 cm³
Bore x Stroke66.4 mm x 72 mm
CoolingLiquid-cooled
Front SuspensionWP Xplor 48, USD fork
Rear SuspensionWP XPLOR shock absorber with linkage
Front BrakeDisc brake
Rear BrakeDisc brake
Fuel Capacity9 l

Summary

Safety Advice

Safety Advice

General safety instructions to follow for operating the vehicle safely.

Degrees of Risk and Symbols

Explanation of different risk levels and their corresponding symbols.

Work Rules

Guidelines and rules for performing repair and maintenance tasks.

Fork, Triple Clamp

Adjusting Compression Damping (EXC EU/AUS, XC-W)

Adjusting the fork's compression damping settings for specific models.

Adjusting Rebound Damping (EXC EU/AUS, XC-W)

Adjusting the fork's rebound damping settings for specific models.

Adjusting Spring Preload (EXC EU/AUS, XC-W)

Adjusting the fork's spring preload settings for specific models.

Removing the Fork Legs

Step-by-step guide for removing the motorcycle's fork legs.

Installing the Fork Legs

Step-by-step guide for installing the motorcycle's fork legs.

Performing a Fork Service

Procedure for conducting a complete service on the motorcycle's forks.

Checking Steering Head Bearing Play

Procedure to check for play in the steering head bearing.

Adjusting Steering Head Bearing Play

Procedure to adjust the steering head bearing play.

Shock Absorber, Swingarm

Adjusting High-Speed Compression Damping

Adjusting the shock absorber's high-speed compression damping.

Adjusting Low-Speed Compression Damping

Adjusting the shock absorber's low-speed compression damping.

Adjusting Rebound Damping

Adjusting the shock absorber's rebound damping.

Adjusting Spring Preload

Procedure for adjusting the shock absorber's spring preload.

Servicing the Shock Absorber

Comprehensive servicing procedure for the shock absorber.

Wheels

Checking Tire Air Pressure

Procedure for checking and correcting tire air pressure.

Checking Tire Condition

Procedure for checking tire condition and minimum tread depth.

Checking Brake Discs

Procedure for checking brake disc thickness and condition.

Removing and Installing the Front Wheel

Steps for removing and installing the motorcycle's front wheel.

Removing and Installing the Rear Wheel

Steps for removing and installing the motorcycle's rear wheel.

Checking Chain Tension

Procedure for checking the motorcycle's chain tension.

Checking Drivetrain Components

Checking chain, sprockets, and chain guide for wear.

Brake System

Changing Front Brake Linings

Procedure to change the front brake linings.

Changing Front Brake Fluid

Procedure to change the front brake fluid.

Changing Rear Brake Linings

Procedure to change the rear brake linings.

Changing Rear Brake Fluid

Procedure to change the rear brake fluid.

Engine

Removing the Engine

Detailed steps for removing the engine from the motorcycle frame.

Engine Disassembly

Step-by-step procedures for disassembling the engine.

Work on Individual Engine Parts

Detailed procedures for working on individual engine components.

Engine Assembly

Step-by-step procedures for assembling the engine.

Carburetor

Adjusting Idle Speed

Procedure for adjusting the engine's idle speed.

Installing the Carburetor

Steps for correctly installing the carburetor.

Disassembling the Carburetor

Detailed steps for disassembling the carburetor.

Checking/Adjusting Float Level

Procedure to check and adjust the carburetor's float level.

Technical Data

Engine Specifications

Detailed technical specifications for the engine.

Engine Tolerance and Wear Limits

Engine tolerance and wear limit specifications.

Engine Tightening Torques

Recommended tightening torques for engine components.

Fork Specifications

Technical specifications and settings for the fork.

Shock Absorber Specifications

Technical specifications and settings for the shock absorber.

Carburetor Specifications

Technical specifications for the carburetor.

Carburetor Tuning Data

Data tables for carburetor tuning based on conditions.

Service Schedule

Service Schedule Intervals

Regular maintenance intervals and required checks.

Additional Service Work

List of additional service tasks recommended.

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