KTM EXC - Mounting Cylinder Head; Mounting Reed Valve Housing and Intake Flange; Mounting Steering Covers

Mounting steering covers
–Mount the right-hand control cover 1, and fix it with 3 screws.
– Place gasket in position and fix left-hand steering cover
2 on cylinder.
Mounting cylinder head
– Clean cylinder and cylinder head sealing surface, place O-rings in
grooves.
– Mount cylinder head with water nozzle on the exhaust side.
– Oil the collar nuts at threads and contact faces.
–Mount the collar screws with new copper gaskets and tighten them
crosswise, taking three turns to achieve the total tightening torque of
35 Nm (25 ft.lb.).
– In first stage, only tighten until slight resistance is felt.
Mounting reed valve housing and intake flange
– Place reed valve housing with velocity insert in inlet duct and fix intake
flange with the 5 collar screws.
6-9C
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