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RTV1140CPX
Kubota RTV1140CPX User Manual
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TRANSMISSION
RTV1140CPX, WSM
2-S39
(3) Hydrostatic
Transmission
Rear Guard and Oil Filter Bracket
1.
Re
move the rear
guard (2).
2.
Disconnect the quick couplers (1).
3.
Remove
the filter bracket (3) wit
h oil filter cartridge and suction
hoses.
(When reassembling)
9Y1210293TRS0036US0
T
ightening torque
Oil filter bracket mounting
screw
18 to 20 N·m
1.8 to 2.1 kgf·m
13 to 15 lbf·ft
(1)
Quick Coupler
(2)
Rear Guard
(3)
Oil Filter Bracket
KiSC issued 05, 2014 A
201
203
Table of Contents
Information
5
Table of Contents
5
Safety First
6
Safety Decals
6
Safety Decals
9
Specifications
17
Traveling Speeds
18
Dimensions
19
General
21
1 Product Identification
22
Cylinder Number
22
2 General Precautions
23
3 Handling Precautions for Electrical Parts and Wiring
24
Wiring
25
Battery
26
Fuse
26
Connector
26
Handling of Circuit Tester
27
Color of Wiring
28
4 Lubricants, Fuel and Coolant
29
5 Tightening Torques
31
General Use Screws, Bolts and Nuts
31
Stud Bolts
31
Metric Screws, Bolts and Nuts
32
American Standard Screws, Bolts and Nuts with Unc or Unf Threads
32
Plugs
32
6 Maintenance Check List
33
7 Check and Maintenance
35
Daily Check
35
Check Points of Initial 50 Hours
41
Check Points of Every 50 Hours
45
Check Points of Every 100 Hours
48
Check Points of Every 200 Hours
53
Check Point of Every 300 Hours
56
Check Points of Every 400 Hours
56
Check Point of Every 500 Hours
57
Check Point of Every 800 Hours
57
Check Point of Every 1500 Hours
57
Check Point of Every 3000 Hours
58
Check Point of Every 1 Year
58
Check Points of Every 2 Years
58
Check Point of Every 4 Years
61
Others
61
8 Special Tools
64
Special Tools for Engine
64
Special Tools for Machine
69
9 Tires
74
Type of Tire
74
Tire Pressure
75
Vehicle Limitations
75
Cargo Bed
76
Mechanism
78
Engine Body
79
Lubricanting System
80
Cooling System
81
Fuel System
82
Servicing
83
1 Troubleshooting
84
2 Servicing Specifications
87
Engine Body
87
Lubricating System
90
Cooling System
90
Fuel System
91
3 Tightening Torques
92
4 Checking, Disassembling and Servicing
93
Checking and Adjusting
93
Engine Body
93
Valve Clearance
94
Lubricating System
95
Cooling System
96
Fuel System
98
Preparation
102
Removing Outer Components
102
Separating Rear Axle
107
Separating Transmission Assembly
108
Separating Engine
110
Disassembling and Assembling
110
External Components
110
Cylinder Head and Valve
111
Cylinder Head/Cylinder Head Gasket
113
Tappets
113
Gear Case and Timing Gears
114
Piston and Connecting Rod
118
Crankshaft
120
Servicing
122
Cylinder Head and Valves
122
Timing Gears, Camshaft and Governor Gear
127
Piston and Connecting Rod
130
Crankshaft
132
Cylinder
136
Oil Pump
137
Mechanism
139
1 Structure
140
2 Power Train
141
Hydrostatic Transmission (Hst)
142
Structure
142
Oil Flow
144
Function of Components
145
Range Gear Shift Section and Front Wheel Drive Section
162
Servicing
163
Troubleshooting
164
Servicing Specifications
167
Tightening Torques
168
Checking, Disassembling and Servicing
169
Checking and Adjusting
169
Preparation
180
Removing Outer Components
180
Separating Rear Axle
186
Separating Transmission Assembly
187
Separating Engine and Transmission
189
Separating Front Case and Transmission Case
189
Disassembling and Assembling
190
Front Case
190
Transmission Case
194
Hydrostatic Transmission
202
Servicing
204
Rear Axle
215
Servicing
218
1 Troubleshooting
219
2 Tightening Torques
220
3 Checking, Disassembling and Servicing
221
Checking
221
Preparation
221
Rear Axle Bracket Assembly
221
Leaf Spring
223
Disassembling and Assembling
225
Rear Axle Bracket Assembly
225
Servicing
226
Mechanism
228
General Outline
229
Knuckle (Front Brake)
230
Rear Brake
231
Master Cylinder
232
Brake Oil
233
Parking Brake
234
Servicing
235
1 Troubleshooting
236
2 Servicing Specifications
237
Traveling Brake
237
Parking Brake
237
3 Tightening Torques
238
4 Checking, Disassembling and Servicing
239
Checking and Adjusting
239
Brake Line Air Bleeding
240
Disassembling and Assembling
243
Front Brake
243
Rear Brake
248
Master Cylinder Assembly
250
Servicing
251
Front Brake
251
Rear Brake
252
Servicing
258
Troubleshooting
259
Servicing Specifications
260
Tightening Torques
261
Checking, Disassembling and Servicing
262
Checking and Adjusting
262
Preparation
263
Front Suspension
264
Knuckle Case
268
Front Axle
270
Front Differential Assembly
270
Front Differential Case
270
Strut
270
Servicing
275
Mechanism
284
Structure
285
Hydraulic Circuit
286
Steering Controller
287
Steering Cylinder
289
Servicing
290
2 Servicing Specifications
292
4 Checking, Disassembling and Servicing
294
Checking
294
Preparation
295
Separating Power Steering Controller
295
Separating Power Steering Cylinder
297
Separating Hydraulic Pump
298
Removing Power Steering Hose
300
Disassembling and Assembling
304
Power Steering Cylinder
304
Hydraulic System
306
Mechanism
307
3 Hydraulic Pump
310
4 Hydraulic Control Valve
311
Relief Valve
311
Floating with Detent Valve
312
5 Hydraulic Cylinder
314
Servicing
315
2 Servicing Specifications
317
Relief Valve
317
Hydraulic Pump
317
4 Checking, Disassembling and Servicing
319
Checking and Adjusting
319
Hydraulic Control Valve, Pump and Cylinder
319
Preparation
320
Separating Hydraulic Pump
320
Separating Hydraulic Cylinder
322
Hydraulic Control Valve
323
Disassembling and Assembling
324
Hydraulic Pump
324
Disassembling Hydraulic Cylinder
325
Disassembling Control Valve Assembly
326
Servicing
327
Hydraulic Pump
327
Electrical System
328
Mechanism
329
1 Wiring Diagram
330
2 Starting System
331
Starter
332
Glow Plug
333
Safety Switch
333
Main Shift Arm
333
Engine Stop Solenoid
334
3 Charging System
335
Alternator
336
IC Regulator
336
4 Lighting System
337
5 Cooling System
338
Fan Motor
339
Coolant Temperature Switch
339
6 Gauges
340
Fuel Quantity
341
Coolant Temperature
341
Traveling Speed Sensor
342
Easy Checker
342
Servicing
343
2 Servicing Specifications
349
4 Checking, Disassembling and Servicing
351
Checking and Adjusting
351
Main Switch
352
Starter
354
Glow Plug
355
Engine Stop Solenoid
356
Safety Switch
356
Alternator
357
Lighting System
358
Cooling System
361
Gauges
364
Relays
367
Others
368
Disassembling and Assembling
369
Starter
369
Alternator
370
Panel
373
Servicing
375
Starter
375
Alternator
377
4
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Kubota RTV1140CPX Specifications
General
Brand
Kubota
Model
RTV1140CPX
Category
Utility Vehicle
Language
English
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