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Kurtz Ersa HR 600/2 User Manual
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HR 600/2
Hybride-Rework-System
Translation of the original operating manual: 3BA00207_01|Serial
No.:..........................................
Ersa GmbH
Leonhard-Karl-Str. 24
97877 Wertheim
www.ersa.de
Rev. 3
Printing date: 06/08/2019
Phone +49 9342/800-136
Fax +49 9342/800-132
Mobile +49 171 241 846 8
service-ersa@kurtzersa.de
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
7
Product Information
8
General Information about the Product
8
The Optional Voidless Rework System
8
Intended Use
8
Retrofitting, Changes
8
Warranty
8
Information about this Manual
9
Pictogram and Symbol Explanations
10
Prevailing Term Definitions in this Instruction Manual
11
Warnings
12
Rule Notices
13
Prohibition Notices
14
Target Readers Group
15
Copyright, Liability
15
2 Technical Data
17
Printed Circuit Boards and Components
18
General Data
18
PC System Requirements
18
Pneumatics
19
Connection Data
19
Ambient Conditions
19
Heating System
19
Axis System
20
Cameras
20
Available Options
21
Available Options
22
3 For Your Safety
23
General Safety Instructions
24
Nationally Valid Safety and Accident Prevention Regulations
24
Fire Protection
24
Subject-Related Safety Instructions
25
Dealing with Electrical Equipment
25
Dealing with Process Materials and Substances
25
Safety Instructions for Certain Operating Phases
26
Safety Instructions for Maintenance, Service, Specific Work, Troubleshooting
26
Safety Instructions for Certain Machine and System Parts
27
Hot Device
27
Laser Equipment
27
Use the Soldering Fume Extraction System
27
Retrofitting and Changes
27
4 Transport, Installation, Storage, Disposal
29
Setting up the Rework System
30
Information Concerning Machine Transport and Storage
32
Unpacking the Machine
32
Scope of Delivery
33
Unpacking the Rework System
33
Setting up the Rework System
35
Connecting the Rework System
37
Assembling the Accu-TC Holder and Air Deflector
38
Assembling an RPC Camera
38
Disposal
40
5 Commissioning
41
Setting up the PC
42
Starting Hrsoft and Setting up the Database Connection Manager
45
Initialisation of Motors and Axis Limits
48
6 Function Description
49
Read this First
50
Target Readers Group
50
Supplementary Documents
50
ESD-Hazardous Components
51
Overview of the Machine Parts
52
Switching on the HR 600/2 and Starting Hrsoft
54
The User Interface
55
Menu Bar
56
The [Start] Tab
57
The [Camera and Light] Tab
59
The [Positioning] Tab
61
The [View] Tab
63
The [Extras] Tab
64
The Automation Bar
66
Work Areas
68
The Work Area [Soldering]
69
The Work Area [Placement]
72
The Work Area [Profile Library]
75
The [Archive] Work Area
77
The Parameter Windows
79
The Parameter Window [Actual Parameters]
80
The Parameter Window [Data Table]
81
The Parameter Window [System Settings]
82
The Parameter Window [System Info]
83
The Status Bar
84
The Window [Online HR 600]
85
Working with the HR 600/2 Unit
87
Presets
87
Customizing the Presentation of Charts and Windows
87
Creating a User
89
Click on the Button [Options]
92
Database Assistant
95
Database Administration and Maintenance Manager
98
Firmware Update
100
Profiles
102
Enabling a Profile Template
103
Deleting a Profile
104
Searching for a Profile
106
Customizing a Profile
107
Soldering Instruction Manual
122
Desoldering a Component
122
Soldering a Component
132
Record, Archive and Analyse Processes
138
Turning off the HR 600/2 Unit
141
Updating the Hrsoft Program
142
7 Spare and Wear Parts
143
Read this First
144
Nameplate and Serial Number
144
Target Readers, Permitted Spare Parts
144
Spare Parts
145
8 Treatment of Messages and Malfunctions
147
Stiff Control of the Pick-And-Place Nozzle
148
Pin Pad Overlay Incorrect
148
Contours Are Not Correctly Recognized
148
Positions Are Approached Improperly
148
9 Service and Maintenance
149
Service Table
150
Maintenance Work to be Performed Daily
151
Checking the Pipette for Smooth Running and Cleaning It
151
Maintenance Work to be Performed Weekly
157
Cleaning the Control of the Pick-And-Place Nozzle
158
Maintenance Work to be Performed Monthly
159
Checking the Vacuum Filter of the Pipette Air Supply and Replacing It
160
Maintenance Work to be Performed Quarterly
161
Visual Inspection and Lubrication of the X and y Axles
161
Service Work to be Performed Annually
162
Visual Inspection and Lubrication of the X and y Axles
162
Service Work to be Performed When Required
163
Cleaning the Glass Plate
163
Re-Memorising the Pipette Position
164
10 Annex
167
EC Declaration of Conformity
168
5
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Kurtz Ersa HR 600/2 Specifications
General
Category
Desktop
Model
HR 600/2
Air Flow
Adjustable
Voltage
230 V
Frequency
50/60 Hz
Application
Rework
Type
Rework system