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KYMCO Bet & Win 125 User Manual

KYMCO Bet & Win 125
225 pages
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Bet & Win 1 25/150
PREFACE
This Service Manual describes the
technical features and servicing
procedures for the KYMCO Bet & Win
125/150.
Section 1 contains the precautions for
all operations stated in this manual.
Read them carefully before any
operation is started.
Section 2 is the removal/installation
procedures for the frame covers which
are subject to higher removal/installation
frequency during maintenance and
servicing operations.
Section 3 describes the inspection/
adjustment procedures, safety rules and
service information for each part, starting
from periodic maintenance.
Sections 5 through 13 give instructions
for disassembly, assembly and adjustment
of engine parts. Section 14 is the
removal/ installation of chassis. Section
16 states the testing and measuring
methods of electrical equipment.
Most sections start with an assembly or
system illustration and troubleshooting
for the section. The subsequent pages
give detailed procedures for the section.
KWANG YANG MOTOR CO., LTD.
OVERSEAS SALES DEPARTMENT
OVERSEAS SERVICE SECTION
TABLE OF CONTENTS
GENERAL INFORMATION
1
EXHAUST MUFFLER/FRAME COVERS
2
INSPECTION/ADJUSTMENT
3
LUBRICATION SYSTEM
4
ENGINE REMOVAL/INSTALLATION
5
CYLINDER HEAD/VALVES
6
CYLINDER/PISTON
7
DRIVE AND DRIVEN PULLEYS/KICK
STARTER
8
FINAL REDUCTION
9
A.C. GENERATOR/STARTER CLUTCH
10
CRANKCASE/CRANKSHAFT
11
COOLING SYSTEM
12
FUEL SYSTEM/CARBURETOR/FUEL
PUMP FUEL TANK
13
STEERING HANDLEBAR/FRONT
WHEEL/FRONT BRAKE/FRONT
SHOCK ABSORBER/FRONT FORK
14
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER`
15
BATTERY/CHARGING SYSTEM
16
IGNITION SYSTEM
17
STARTING SYSTEM
18
SWITCHES/HORN/FUEL UNIT/
T HERMO-STATIC
SWITCH/TEMPERATURE
GAUGE/INSTRUMENTS/ LIGHTS
19
The information and contents included in
this manual may be different from the
motorcycle in case specifications are
changed.
CHASSIS
EQUIPMENT
ENGINE

Table of Contents

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KYMCO Bet & Win 125 Specifications

General IconGeneral
BrandKYMCO
ModelBet & Win 125
CategoryScooter
LanguageEnglish

Summary

1. GENERAL INFORMATION

Specifications

Lists all technical specifications for the motorcycle model.

Service Precautions

Key safety and handling guidelines for performing maintenance.

2. EXHAUST MUFFLER/FRAME COVERS

3. INSPECTION/ADJUSTMENT

Maintenance Schedule

Periodic service intervals based on mileage for various components.

Engine Oil and Filter Service

Procedures for checking oil level, changing oil, and filter maintenance.

Valve Clearance and Carburetor Adjustment

Procedures for adjusting valve clearance and carburetor idle speed.

Chassis Component Checks

Checks for headlight aim, cooling system, and brake system.

4. LUBRICATION SYSTEM

Engine Oil and Oil Filter Maintenance

Procedures for checking engine oil level, changing oil, and filter service.

Oil Pump Service

Steps for oil pump removal, disassembly, inspection, and installation.

5. ENGINE REMOVAL/INSTALLATION

Engine Removal Procedure

Step-by-step guide to safely detach the engine from the motorcycle.

Engine Installation Procedure

Detailed steps for refitting the engine into the motorcycle frame.

6. CYLINDER HEAD/VALVES

Cylinder Head Removal and Disassembly

Steps to remove the cylinder head and disassemble its components.

Cylinder Head and Camshaft Assembly/Installation

Procedures for reassembling and installing the cylinder head and camshaft.

7. CYLINDER/PISTON

Cylinder and Piston Removal

Steps for removing the cylinder and piston from the engine.

Piston and Ring Service

Procedures for inspecting, installing, and measuring piston and rings.

Cylinder Inspection and Installation

Checking the cylinder bore for wear and installing the cylinder.

8. DRIVE AND DRIVEN PULLEYS/KICK STARTER

Drive Pulley Service

Steps for drive pulley removal, inspection, and disassembly.

Clutch/Driven Pulley Service

Inspection, disassembly, and assembly of clutch and driven pulley.

9. FINAL REDUCTION

10. A.C. GENERATOR/STARTER CLUTCH

11. CRANKCASE/CRANKSHAFT

Crankcase Separation Procedure

Steps for safely separating the crankcase halves.

Crankcase Assembly Procedure

Steps for reassembling the crankcase halves.

12. COOLING SYSTEM

Water Pump Service

Inspection, removal, and installation of the water pump assembly.

13. FUEL SYSTEM/CARBURETOR/FUEL PUMP/FUEL TANK

Fuel Pump Service

Steps for fuel pump removal, disassembly, inspection, and assembly.

14. STEERING HANDLEBAR/FRONT WHEEL/FRONT BRAKE/FRONT SHOCK ABSORBER/FRONT FORK

Front Wheel Service

Steps for front wheel removal, inspection, and bearing replacement.

Front Brake Service

Maintenance of the front brake master cylinder and caliper.

Front Shock Absorber Service

Disassembly, inspection, assembly, and installation of front shock absorbers.

15. REAR BRAKE/REAR FORK/REAR WHEEL/REAR SHOCK ABSORBER

Rear Brake Service

Procedures for rear brake caliper removal, inspection, and installation.

Rear Shock Absorber Service

Removal, disassembly, inspection, assembly, and installation of rear shock absorbers.

16. BATTERY/CHARGING SYSTEM

Battery Service

Procedures for battery removal, installation, and voltage checks.

17. IGNITION SYSTEM

18. STARTING SYSTEM

Starter Motor Service

Procedures for starter motor removal, disassembly, inspection, and assembly.

19. SWITCHES/HORN/FUEL UNIT/THERMOSTATIC SWITCH/TEMPERATURE GAUGE/INSTRUMENTS/LIGHTS

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