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KYMCO MXU700i User Manual

KYMCO MXU700i
171 pages
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TABLE OF CONTENTS
- 1 -
FOREWORD ................................................................................................... i
PROTECT YOUR SPORT .................................................................................. i
IMPORTANT NOTICES ................................................................................... ii
SAFE RIDING INFORMATION ....................................................................... iii
PREFACE ...................................................................................................... iv
1. LOCATION OF THE WARNING AND SPECIFICATION LABELS* ........ 1-1
1.1. LABELS FOR T3b MODELS ........................................... 1-2
2. SAFETY INFORMATION .................................................................. 2-1
3. DESCRIPTION AND MACHINE IDENTIFICATION ............................. 3-1
3.1. KEYS IDENTIFICATION NUMBER .................................. 3-1
3.2. IDENTIFICATION NUMBER RECORDS .......................... 3-1
3.3. ENGINE SERIAL NUMBER ............................................ 3-2
3.4. ENGINE SERIAL NUMBER ............................................ 3-3
3.5. PARTS LOCATIONS* ..................................................... 3-4
4. CONTROL FUNCTIONS ................................................................... 4-1
4.1. IGNITION SWITCH ....................................................... 4-1
4.2. INSTRUMENTS AND INDICATOR.................................. 4-2
4.3. LEFT HANDLEBAR SWITCHES .................................... 4-15
4.4. Winch switch ............................................................. 4-18
4.5. EPS/ABS ..................................................................... 4-19
4.6. TO JUMP START YOUR VEHICLE ................................ 4-20
4.7. RIGHT HANDLEBAR SWITCH ..................................... 4-21
4.8. THROTTLE LEVER ....................................................... 4-22
4.9. SPEED LIMITER .......................................................... 4-23
4.10. BRAKE ........................................................................ 4-24
4.11. PARKING BRAKE ........................................................ 4-25
4.12. LOCKING STEERING ................................................... 4-26
4.13. DRIVE SELECT LEVER ................................................. 4-27
4.14. FUEL TANK CAP ......................................................... 4-28
4.15. SPARK PLUG INSPECTION .......................................... 4-29
4.16. BATTERY INSPECTION................................................ 4-29
4.17. SE AT ........................................................................... 4-30
4.18. FLAG POLE BRACKET ................................................. 4-31
4.19. TRAILER HITCH* ........................................................ 4-31

Table of Contents

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KYMCO MXU700i Specifications

General IconGeneral
BrandKYMCO
ModelMXU700i
CategoryOffroad Vehicle
LanguageEnglish

Summary

Foreword

Important Notices

Safe Riding Information

Preface

1. Location of the Warning and Specification Labels

1.1. Labels for T3b Models

Details specific warning and specification labels applicable to T3b model ATVs.

2. Safety Information

3. Description and Machine Identification

3.1. Keys Identification Number

Describes the location and function of the key identification number for the ATV.

3.2. Identification Number Records

Provides space to record key, frame, and engine serial numbers for parts ordering.

3.3. Engine Serial Number

Indicates the location on the vehicle where the engine serial number is stamped.

3.4. Frame Number

Specifies the location on the vehicle where the frame number is stamped.

3.5. Parts Locations*

Illustrates and identifies various external parts of the ATV.

4. Control Functions

4.1. Ignition Switch

Explains the functions of the OFF and ON positions of the ignition switch.

4.2. Instruments and Indicator

Details the various instruments and indicator lights on the ATV dashboard.

4.3. Left Handlebar Switches

Describes the functions of switches located on the left handlebar.

4.4. Winch switch

Explains the operation of the winch control switch for cable in/out.

4.5. Electrical Power Steering*

Information on the Electric Power Steering system and its operation.

4.6. Right Handlebar Switch

Details the 2WD/4WD select button and differential lock switch.

4.7. Throttle Lever

Explains the operation and safety precautions for the thumb-operated throttle lever.

4.8. Speed Limiter

Describes the function and adjustment of the speed limiter for throttle control.

4.9. Brake

Information on operating the front brake lever, rear brake lever, and brake pedal.

4.10. Parking Brake

Instructions for setting and releasing the front and rear parking brakes.

4.11. Locking Steering

Procedure for locking and unlocking the ATV's steering handlebar.

4.12. Drive Select Lever

Explains how to shift the drive select lever through L, H, N, R, and P positions.

4.13. Fuel Tank Cap

Ensuring the fuel tank cap is tightened securely after refueling.

4.14. Spark Plug Inspection

Guidance on inspecting, cleaning, and replacing the spark plug.

4.15. Battery Inspection

How to check the ATV's battery voltage for proper operation.

4.16. Seat

Instructions for removing and installing the rider and passenger seats.

4.17. Flag Pole Bracket

Information about mounting an optional flag pole for increased visibility.

4.18. Trailer Hitch*

Location and use of the trailer hitch for towing.

4.19. Storage Compartments

Details the locations and uses of the ATV's various storage compartments.

4.20. Accessory Socket

Instructions for using the 5V/2.1A accessory socket for power.

4.21. Trailer Socket*

Information on the trailer socket wiring for vehicle lighting.

5. Pre-Operation Checks

5.1. Drive Select Lever

Procedure for checking the drive select lever for proper operation.

5.2. Front and Rear Brakes

Instructions for checking brake fluid leakage, levers, and pedal operation.

5.3. Fuel

Guidance on checking fuel level and recommended fuel type.

5.4. Drive Shaft Boots

Checking the drive shaft boots for damage or leaking grease.

5.5. Engine Oil

Instructions for checking engine oil level and quantity.

5.6. Rear Gear Case Oil

Procedure for checking the oil level in the rear gear case.

5.7. Front Gear Case Oil

Procedure for checking the oil level in the front gear case.

5.8. Throttle Lever

Checking the throttle lever for correct operation and spring-back.

5.9. Fittings and Fasteners

Checking the tightness of chassis fittings and fasteners before riding.

5.10. Lights

Checking the headlight and taillight for proper working condition.

5.11. Switches

Checking the operation of various switches like headlight and engine stop.

5.12. Battery Cut Off Switch*

Explains the function of the battery cut off switch for electrical circuits.

5.13. Tires

Information on approved tire sizes and recommended tire pressures.

5.14. How to Measure Tire Pressure

Guidance on using the low-pressure tire gauge to check tire pressure.

5.15. Tire Wear Limit

Specifies the tire groove depth at which tires should be replaced.

5.16. Coolant

Checking the coolant level in the reservoir and maintenance recommendations.

6. Operation

6.1. Starting a Cold Engine

Step-by-step procedure for starting the ATV engine when it is cold.

6.2. Starting a Warm Engine

Procedure for starting the ATV engine when it is already warm.

6.3. Drive Select Lever

Instructions on shifting the drive select lever between neutral, high, and low.

6.4. Engine Break-In

Recommended procedures for breaking in a new engine for optimal life.

6.5. Parking

Guidelines for safely parking the ATV, including use of parking brakes.

6.6. Accessories

Important considerations when choosing, mounting, and using accessories.

6.7. Loading

Information on maximum load capacities for cargo racks and towing.

7. Riding Your ATV

7.1. Getting to Know Your ATV

Provides general instructions and skills for recreational ATV riding.

7.2. Ride with Care and Good Judgement

Emphasizes the need for training, practice, and good judgment while riding.

7.3. Not Recommended for Children Under 16 Year of Age.

Age restrictions for operating the ATV, with specific warnings for younger riders.

7.4. Never Carry Passenger on the Cargo Racks.

Prohibits carrying passengers on the cargo racks due to balance and control risks.

7.5. Apparel

Recommends essential protective apparel for ATV operation.

7.6. Do Not Operate After Consuming Alcohol or Drugs.

Warns against operating the ATV while under the influence of alcohol or drugs.

7.7. Pre-Operation Checks

Lists essential pre-ride checks for safety and proper machine care.

7.8. Do Not Operate at Speeds Too Fast Your Skills or the Conditions.

Advises riding at speeds appropriate for skill level, terrain, and conditions.

7.9. Loading and Accessories

Guidelines and precautions for carrying cargo and using accessories.

7.10. Modifications

Warnings against improper modifications that could affect vehicle safety.

7.11. During Operation

Emphasizes maintaining proper posture with hands on handlebars and feet on footboards.

7.12. Exhaust System

Caution regarding the hot exhaust system and burn prevention.

7.13. Practicing

Tips for practicing basic ATV control techniques in a safe area.

7.14. Turning Your ATV

Provides techniques for safely cornering and turning the ATV.

7.15. Climbing Up Slope

Techniques for safely climbing slopes, including weight transfer and terrain checks.

7.16. Riding Down Slope

Guidance on safely descending slopes, including braking and weight distribution.

7.17. Parking

Procedure for safely parking the ATV, including engaging brakes and ignition.

7.18. What to Do If...

Troubleshooting common riding issues like inability to turn or climb.

8. Periodic Maintenance and Adjustment

8.1. Tool Kit/Tool Kit Compartment

Details the contents and storage location of the ATV's tool kit.

8.2. Periodic Maintenance/Lubrication

Provides a maintenance schedule based on mileage intervals.

8.3. Engine Oil

Instructions for checking the engine oil level using the inspection window.

8.3.3. Engine Oil Replacement (with or without oil filter cartridge replacement)

Step-by-step guide for draining oil and replacing the oil filter cartridge.

8.4. Rear Gear Box Oil

Procedure for changing the oil in the rear gear box case.

8.5. Front Gear Box Oil

Procedure for changing the oil in the front gear box.

8.6. Spark Plug Inspection

Guidance on inspecting spark plug gap, condition, and tightening torque.

8.7. Spark Arrester*

Instructions for cleaning the spark arrester assembly.

8.8. Air Filter Cleaning

Detailed steps for cleaning the air filter element and housing.

8.9. Air Cleaner Housing Drain Tube

Procedure for cleaning the drain tube of the air cleaner housing.

8.10. Idle Speed Inspection

How to check and adjust the engine's idle speed using a tachometer.

8.11. Throttle Lever Adjustment

Steps for adjusting the throttle lever free play for optimal response.

8.12. Valve Clearance Adjustment

Information on the importance of valve clearance adjustment by a technician.

8.13. Front Brake Pads

Procedure for checking and replacing front brake pads when worn.

8.14. Rear Brake Pads

Procedure for checking and replacing rear brake pads when worn.

8.15. Brake Fluid Inspection

How to check the brake fluid level in the reservoir.

8.16. Cooling System Inspection

Checking the coolant level in the reservoir and recommended coolant mixture.

8.17. Electric Power Steering System (EPS)*

Troubleshooting common issues that may cause difficult steering.

8.18. Engine Overheating

Steps to take and precautions when the ATV engine overheats.

8.19. Wheel

Instructions for removing and installing the ATV wheels.

8.20. Battery

Information on battery care, safety precautions, and replacement.

8.21. Fuse Replacement

Procedure for replacing blown fuses in the fuse box.

8.22. Headlight Beam Adjustment

Guidance on adjusting the ATV's headlight beam aim.

8.23. Drive Shaft Boots

Checking the drive shaft boots for holes or tears.

8.24. Cable Inspection and Lubrication

Instructions for inspecting, lubricating, and replacing control cables.

8.25. Troubleshooting

Provides a quick procedure for checking common operational problems.

9. Cleaning and Storage

9.1. Cleaning Your ATV

Detailed steps for cleaning the ATV to maintain appearance and performance.

9.1.1. Learing EPS Shall Be Careful

Precautions to take when washing the ATV to protect the EPS system.

9.2. Storage

Steps to follow for storing the ATV for extended periods to prevent deterioration.

9.3. Specifications

Technical specifications including dimensions, engine details, and tire sizes.

9.4. Noise Regulation

Information regarding tampering with noise control systems.

9.5. Maintenance Record

A log for recording scheduled maintenance services and dates.

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