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Kyosan K5BMC - User Manual

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K5BMC EI Manual
K5BMC
ELECTRONIC
INTERLOCKING
MANUAL
TECHNICIAN/JUNIOR ENGINEER
LEVEL
KYOSAN INDIA PVT LTD.

Table of Contents

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Summary

Safety Precautions

General Safety and Hazard Symbols

General safety guidelines and explanations of hazard symbols like Danger, Warning, and Caution.

Handling and Electrical Safety

Specific precautions for handling electrical shock, scalding, equipment damage, static electricity, and wet hands.

Scope, Terminology, and System Overview

Scope and Terminology

Defines the manual's purpose, scope, abbreviations, and key terminology.

System Architecture and Configuration

Describes the system components and provides sample configurations for different rooms.

Component Specifications

Operator Console Specifications

Details specifications for Operator Console components like monitors, PCs, and control panels.

Logic Module Specifications

Details specifications for the Logic Module, including its type, operating frequency, and memory capacity.

Electronic Terminal Module Specifications

Details specifications for Electronic Terminal modules like ET-PIO2 and MMIF2.

Journal Module Specifications

Details specifications for Journal Module components like ZPEN3, ZNIO2, ZSIO2, and KDD172-KY48-2.

Maintenance and Handling Procedures

Operator Console Handling and Safety

Precautions for operator console usage, including posture, display adjustment, and mouse cleaning.

Card and IC Card Replacement

Step-by-step guide for removing and inserting cards and IC cards safely.

Module Handling Precautions

Precautions for handling Logic, Electronic Terminal, Relay, Connector, and Optical Fiber modules.

Power Supply Unit Precautions

Precautions for Power Supply Units inside the control rack, including voltage checks and main power switch locations.

Equipment Description

Logic Module Description

Describes the Logic Module, including card mounting views, configurations, and power supply.

Electronic Terminal Module Description

Describes the Electronic Terminal Module, including sub-rack views, card functions, and configurations.

Console and MMIF2 Terminal Description

Describes Operator Console and Maintenance Console mounting views and MMIF2 Terminal cards.

Journal Module Description

Describes the Journal Module, including its components, system configuration, and failure messages.

System Maintenance and Testing

System Start-up Procedures

Describes the start-up procedures for the EI System, Operator Console, Logic Rack, and Terminal Rack.

Logic Module Component Indicators and Setup

Explains LED indications, switches, and setup for Logic Module cards like IPU6C and F486-4I.

Electronic Terminal Module Component Indicators

Explains LED indications and switch functions for Electronic Terminal Module cards (LINE2B, ET-PIO2, LINEM2, MMIF2, SPHC-TT).

Journal Module Component Details

Details LED indications, switches, ports, and terminals for Journal Module cards like ZPEN3, ZNIO2, ZSIO2, and KDD172-KY48-2.

Unit Setup and Configuration

Details unit setup procedures, including polarity keys, board settings, and connector configurations.

Cabling and Protection

Cabling Practices and Colour Coding

Describes wiring practices, colour coding for wires/cables, and labeling for identification.

Surge, Power, and Interface Protection

Details surge protection practices, power protection strategies, and interface protection for the EI system.

System Configuration and Circuit Diagrams

Typical System Configuration

Provides a diagram illustrating the typical system configuration of the K5BMC EI System.

Vital and Non-Vital Circuit Diagrams

Illustrates typical vital input/output and non-vital input/output circuits using ET-PIO2 and MMIF2 modules.

Optical Fiber Cable Connections

Shows typical inter-rack optical fiber cable connections between different system components.

Earthing and Lightning Protection

Rationale for No Earthing

Explains the rationale behind not earthing the K5BMC EI system and related countermeasures.

Lightning Surge Prevention Measures

Details provisions and measures for preventing lightning damages and surge influx to the EI system.

Pre-commissioning Checklist

Installation Status and Grounding Inspection

Checklist items for inspecting installation status regarding grounding and lightning protection in the equipment room.

Visual Inspection of Racks and Components

Checklist items for visual inspection of power devices, ladders, cable paths, and logic/relay racks.

Wiring and Routing Verification

Checklist items for verifying wiring and routing of K5BMC EI logic rack, relay rack, and CCIP components.

Post Power-On System Checks

Checklist items to verify system status after turning on K5BMC EI, including power supplies and indicators.

Functional Testing

System Changeover and Interlocking Tests

Describes functional tests for system changeover, route setting, point control, and interlocking logic.

Fault Inspection Procedures

Logic and Terminal Card Fault Inspection

Procedures for fault information inspection of logic and electronic terminal cards, covering failure scenarios.

Signal Sequence and Fail-Safe Inspection

Procedures for inspecting signal sequence and fail-safe related functions like HBP and PORBP.

Data Logger and Synchronous Checks

Tests for Data Logger connection and real-time synchronous data transmission checks.

Kyosan K5BMC Specifications

General IconGeneral
CategoryController
ManufacturerKyosan
Safety Integrity LevelSIL4
RedundancyDual Redundant
Communication InterfaceEthernet, Serial
Operating Temperature-40°C to +70°C
Humidity Range5% to 95% non-condensing
ApplicationRailway signalling