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Lennox HP29 Series

Lennox HP29 Series
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Page 1
2001 Lennox Industries Inc.
Litho U.S.A.
Corp. 0101−L1
HP29
Service Literature
Litho U.S.A.
Heat Pumps−7.5 &10 Ton
(26.4 & 35.2 kw)
Revised 06−2003
HP29 HEAT PUMP SERIES
The HP29 7.5 and 10 (26.4 and 35.2 kW) ton heat pump
units are designated for light commercial applications, with
a remotely located blower−coil unit or a furnace with an
add−on evaporator coil. HP29 model units are equipped
with a scroll compressor. The HP29 heat pumps match
with the CB/CBH17 blower−coil units. All HP29 units are
three−phase.
This manual is divided into sections which discuss the ma
jor components, refrigerant system, charging procedure,
maintenance and operation sequence.
Information in this manual is intended for qualified service
technicians only. All specifications are subject to change.
Procedures in this manual are presented as recommenda
tions only and do not supersede or replace local or state
codes.
WARNING
Refrigerant can be harmful if it is inhaled. Refriger
ant must be used and recovered responsibly.
Failure to follow this warning may result in person
al injury or death.
HP29−090
WARNING
Improper installation, adjustment, alteration, ser
vice or maintenance can cause property damage,
personal injury or loss of life. Installation and service
must be performed by a qualified installer or service
agency.
TABLE of CONTENTS
Introduction Page 1. . . . . . . . . . . . . . . . . . . .
Specifications / Electrical Page 2. . . . . . . .
Parts Arrangement Page 4. . . . . . . . . . . . . .
I UNIT COMPONENTS Page 6. . . . . . . . . .
Control Box Page 6. . . . . . . . . . . . . . . . . . . .
Cooling Page 7. . . . . . . . . . . . . . . . . . . . . . . .
Defrost System Page 9. . . . . . . . . . . . . . . . .
II REFRIGERANT Page 13. . . . . . . . . . . . . . .
III START UP Page 14. . . . . . . . . . . . . . . . . . .
IV CHARGING Page 15. . . . . . . . . . . . . . . . .
Leak Testing Page 15. . . . . . . . . . . . . . . . . . .
Evacuating Page 16. . . . . . . . . . . . . . . . . . . . .
Charging Page 17. . . . . . . . . . . . . . . . . . . . . .
V MAINTENANCE Page 19. . . . . . . . . . . . . .
VI WIRING & OPERATION SEQUENCE
HP29−090 Page 20. . . . . . . . . . . . . . . . . . . . . .
HP29−120 .Page 23. . . . . . . . . . . . . . . . . . . . . .
Thermostat Connections .Page 26. . . . . . . . .

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Lennox HP29 Series Specifications

General IconGeneral
RefrigerantR-410A
SeriesHP29 Series
StagesSingle Stage
Heating Capacity18, 000 - 60, 000 BTU/h
Warranty5-Year Limited Warranty on covered components

Summary

HP29 Heat Pump Series Introduction

Unit Information Overview

General introduction to the HP29 heat pump units and manual scope.

HP29 Series Specifications

General Unit Specifications

Technical data including model numbers, sizes, and connections.

Outdoor Coil Specifications

Details on coil face area, tube diameter, fins, and fan specifications.

Electrical Data for HP29 Series

Electrical Specifications Tables

Provides ampacity, voltage, and motor data for different models.

Parts Arrangement Diagrams

HP29-090-3 Model Parts Arrangement

Diagram and labels for components of the HP29-090-3 unit.

HP29-120-3 Model Parts Arrangement

Diagram and labels for components of the HP29-120-3 unit.

Control Box Components

HP29-090-3 Control Box Layout

Layout and components within the HP29-090-3 control box.

HP29-120-3 Control Box Layout

Layout and components within the HP29-120-3 control box.

Unit Components Overview

Disconnect Switch S48

Details on the optional disconnect switch for power isolation.

Outdoor Fan Capacitors C1 C2

Information on capacitors assisting outdoor fan motor startup.

Compressor Contactor K1

Description of the contactor that energizes the compressor.

Low Ambient Thermostat S41

Function of S41 in controlling outdoor fan operation at low temperatures.

Latch Relay K6 Function

Role of K6 in controlling the reversing valve for cooling/heating modes.

Unit Component Details

Transfer Relay K8

Function of K8 in enabling conventional thermostat use.

Outdoor Fan Relays K10 K68

Relays controlling outdoor fan operation based on demand.

Terminal Strip TB14

Distribution point for 24V power from the thermostat.

Low Ambient Bypass Relay K58

Relay that bypasses ambient switches for fan operation.

GFI-J11 Optional

Details on the optional 110v ground fault interrupter.

Scroll Compressor B1

Overview of the scroll compressor design and operation.

Unit Component Details (Continued)

Crankcase Heaters HR1

Function of HR1 in maintaining compressor lubrication.

High Pressure Switch S4

Safety switch that opens on high discharge pressure.

Low Ambient Switch S11

Switch that enables mechanical cooling at low outdoor temps.

Unit Component Details (Continued)

Discharge Line Thermostat S5

Thermostat on discharge line for compressor protection.

Loss of Charge Switch S24

Switch that opens on low liquid line pressure.

Reversing Valve L1

Component that reverses refrigerant flow for heating/cooling.

Expansion Valves

Devices controlling refrigerant flow based on superheat.

Condenser Fans B4 B5

Information on the outdoor fans used in the units.

Defrost System Overview

Defrost System Components

Introduction to the four components of the defrost system.

Defrost System Details

Defrost Control CMC1

Details on the defrost control board's functions and settings.

Defrost System Details (Continued)

Defrost Control Board Diagrams

Visual representation of the defrost control boards for different units.

Refrigerant Flow Diagrams

Cooling Mode Refrigerant Flow

Diagram illustrating refrigerant path during cooling operation.

Heating Mode Refrigerant Flow

Diagram illustrating refrigerant path during heating operation.

Refrigerant System

Plumbing and Line Sizes

Details on refrigerant piping and required line sizes.

Accumulator Function

Explanation of the accumulator's role in preventing slugging.

Service Valves Operation

Information on the location and use of service valves.

Startup Procedure

Pre-Startup Checks and Warnings

Steps for checking wiring, voltage, and fan rotation before startup.

Charging and Leak Testing

Leak Testing Procedure

Steps for performing leak detection using nitrogen and HCFC-22.

Charging and Leak Testing (Continued)

Evacuating the System

Procedure for removing non-condensables and achieving deep vacuum.

Charging and Leak Testing (Continued)

Charging Procedure

Methods and guidelines for charging the system with refrigerant.

Maintenance Procedures

Outdoor Unit Maintenance

Steps for cleaning and inspecting the outdoor unit.

Indoor Coil Maintenance

Steps for cleaning and inspecting the indoor coil.

Indoor Unit Maintenance

Steps for cleaning filters and checking blower components.

Wiring Diagrams

HP29-090-2 Wiring Diagram

Electrical schematic for the HP29-090-2 model.

Wiring Diagrams (Continued)

HP29-090-3 Wiring Diagram

Electrical schematic for the HP29-090-3 model.

Sequence of Operation

Cooling Operation

Step-by-step explanation of cooling mode sequence.

Heating Operation

Step-by-step explanation of heating mode sequence.

Defrost Operation

Explanation of the defrost mode sequence and termination.

Wiring Diagrams (Continued)

HP29-120-2 Wiring Diagram

Electrical schematic for the HP29-120-2 model.

Wiring Diagrams (Continued)

HP29-120-3 Wiring Diagram

Electrical schematic for the HP29-120-3 model.

Sequence of Operation (Continued)

Cooling Operation

Step-by-step explanation of cooling mode sequence for HP29-120.

Heating Operation

Step-by-step explanation of heating mode sequence for HP29-120.

Defrost Operation

Explanation of the defrost mode sequence for HP29-120.

Thermostat Connections

With Auxiliary Electric Heat

Wiring diagram for connecting thermostat with auxiliary heat.

Without Auxiliary Heat

Wiring diagram for connecting thermostat without auxiliary heat.

Service Notes

General Service Information

General advisory notes for servicing the unit.

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