LEYBOLD TRIVAC E2 User Manual

Contents
Contents
Page
IMPORTANT SAFETY CONSIDERATIONS . . 4
1 Description . . . . . . . . . . . . . . . . . . . . . . . . . .6
1.1 Principle of Operation . . . . . . . . . . . . . . . . . . .6
1.2 Supplied Equipment . . . . . . . . . . . . . . . . . . . .8
1.2.1 Notes on the Oil and how to Order . . . . . . . . .8
1.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.4 Technical Data . . . . . . . . . . . . . . . . . . . . . . . .9
1.4.1 Motor Dependent Data . . . . . . . . . . . . . . . . . .9
2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.2 Connection to the System . . . . . . . . . . . . . . .12
2.3 Electrical Connection . . . . . . . . . . . . . . . . . .13
2.3.1 Pumps with AC Motor . . . . . . . . . . . . . . . . . .13
2.3.2 Pumps with Three-Phase Motor . . . . . . . . . .13
2.4 Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2.5.1 Pumping of Non-Condensable Gases
and Vapours . . . . . . . . . . . . . . . . . . . . . . . . .15
2.5.2 Pumping of Condensable Gases
and Vapours . . . . . . . . . . . . . . . . . . . . . . . . .16
2.5.3 Operating Temperature . . . . . . . . . . . . . . . . .16
2.6 Shut Down / Shelving . . . . . . . . . . . . . . . . . .17
2.6.1 Shut Down through Monitoring
Components . . . . . . . . . . . . . . . . . . . . . . . . .17
2.6.2 Failure of the Control System or
the Mains Power . . . . . . . . . . . . . . . . . . . . .17
Page
3 Checking / Maintenance . . . . . . . . . . . . . . .18
3.1 Checking the Oil Level . . . . . . . . . . . . . . . . .18
3.1.1 Oil Check . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.2 Oil Change . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.2.1 Disposal of Used Pump Materials . . . . . . . . .19
3.3 Cleaning the Dirt Trap . . . . . . . . . . . . . . . . . .20
3.4 Removing and Inserting the
Internal Demister . . . . . . . . . . . . . . . . . . . . .20
3.5 Disassembly and Assembly of the
Electric Motor . . . . . . . . . . . . . . . . . . . . . . . .21
3.5.1 Instructions for the TRIVAC D 5 E - D 10 E . .21
3.5.2 Instructions for the TRIVAC D 16 E . . . . . . . .22
3.6 Full Maintenance . . . . . . . . . . . . . . . . . . . . .23
3.7 Leybold Service . . . . . . . . . . . . . . . . . . . . . .23
3.8 Shelving . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
4 Maintenance Plan . . . . . . . . . . . . . . . . . . . .24
5 Maintenance Kits and Repair Sets . . . . . . .26
5.1 Ordering Information for the Maintenance Kits
and the Repair Sets . . . . . . . . . . . . . . . . . . .30
5.2 Ordering Information for the Special Tools . . .30
6 Troubleshooting . . . . . . . . . . . . . . . . . . . . .31
EC - Declaration of Conformity . . . . . . . . .32
We reserve the right to modify the design and the
specified data. The illustrations are not binding.
2
GA 01.600/10.02 - 07/01

LEYBOLD TRIVAC E2 Specifications

General

Brand	LEYBOLD
Model	TRIVAC E2
Category	Water Pump
Language	English