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LiftSmart MLC User Manual

LiftSmart MLC
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MLC PARTS & SERVICE MANUAL
Part No. M00969C
Printed in the USA
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LiftSmart MLC Specifications

General IconGeneral
BrandLiftSmart
ModelMLC
CategoryLifting Systems
LanguageEnglish

Summary

Safety

Personal and Maintenance Safety

Essential personal and maintenance safety practices for operating the material lift.

Inspections

Daily Inspections

Daily checks to ensure the material lift is safe and operational before use.

Visual Inspection

Visual checks for wear, damage, or missing components on the material lift.

Function Test

Operational tests to verify the winch and mast movement are functioning correctly.

Quarterly Inspections

Periodic inspections performed every 100 hours or quarterly for continued safe operation.

Cleaning the Masts

Procedure for cleaning mast channels and removing debris to ensure smooth operation.

Inspecting the Winch

Detailed inspection of the winch mechanism, including brake lining and fasteners.

Lubricating the Winch

Lubrication points and procedures for the winch gears and components.

Annual Inspections

Comprehensive annual checks, including lubrication of casters and inspection of all parts.

Inspecting the Mast Assembly

Procedures for checking mast assembly wear using feeler gauges and inspecting roller wheels.

Inspecting the CE Mast Brake System

Testing the functionality of the CE mast brake system for safe operation.

Troubleshooting

Repair Procedures

Removing the Base

Step-by-step guide for safely removing the base assembly from the material lift.

Disassembling the Mast

Procedure for taking apart the mast assembly for inspection or repair.

Assembling the Mast

Instructions for reassembling the mast after disassembly or repair.

Replacing a Pulley

Steps for replacing a pulley without complete mast disassembly.

Replacing a Pulley Mount

Procedure to replace the pulley mount and associated components.

Replacing the Cable

Detailed instructions for replacing the lift cable safely and correctly.

Replacing the Optional Transport Wheel

How to add or replace the optional transport wheel assembly.

Replacing the Hold Down Bar

Replacing damaged components of the hold down bar assembly.

Parts Identification and Assemblies

ANSI Decals

Part numbers and quantities for ANSI standard safety and cosmetic decals.

CE Decals

Part numbers and quantities for CE standard safety and cosmetic decals.

Standard Base and Stabilizers

Exploded view and parts list for the standard base and stabilizer components.

Leg Assembly

Exploded view and parts list for the leg assemblies.

Transport Wheel Assembly

Exploded view and parts list for the transport wheel assembly.

First Mast Assembly

Detailed diagram and part list for the first mast assembly.

Center Mast Assembly (2011-2012 Models)

Diagram and parts for the center mast assembly for 2011-2012 models.

Center Mast Assembly (2013-Current Models)

Diagram and parts for the center mast assembly for 2013 and newer models.

Front Mast and Fork Carriage (2011-2012 Models)

Diagram and parts for the front mast and fork carriage for 2011-2012 models.

Front Mast and Fork Carriage (2013-Current Models)

Diagram and parts for the front mast and fork carriage for 2013 and newer models.

Back of the Mast Assembly

Exploded view and parts list for components on the back of the mast assembly.

2-Speed Winch Assembly

Detailed diagram and parts list for the 2-speed winch assembly.

Smart-Latch™ Option

Exploded view and parts for the Smart-Latch™ option.

CE Mast Braking (Current Models)

Diagram and parts list for the CE mast braking option on current models.

CE Mast Braking (First Generation)

Diagram and parts list for the CE mast braking option on first-generation models.

Standard Fork Assembly

Exploded view and parts list for the standard fork assembly.

Adjustable Fork Assemblies

Exploded view and parts list for the adjustable fork assemblies.

Boom Assembly

Exploded view and parts list for the boom assembly.

Load Platform Accessory

Exploded view and parts list for the load platform accessory.

Pipe Cradle Accessory

Exploded view and parts list for the pipe cradle accessory.

Fork Extension Accessory

Exploded view and parts list for the fork extension accessory.

Manual Storage Tube Assembly

Exploded view and parts list for the manual storage tube assembly.

Cable Assemblies

List of cable assemblies and their quantities per machine.

Other Options/Accessories

Diagrams and parts for additional options like Cable Guard and Lifting Point.

Appendix A: Specifications

Appendix B: Torque Requirements

Appendix C: Inspection Checklist