12 Trouble Shooting
"Small", apparently neglectable causes are often responsible for a "big" effect, i.e. disturbance
of engine operation. Detection of the causes is not always easy. The hints to possible trouble
causes and their correction contained in this section serve as a guideline for the engine user, listing
the most frequent faults. This list of causes, however, does not claim for completeness.
Repair work must be done only by persons authorized to perform the specific task.
12.1 Engine Starting Trouble
Battery discharged or defective.
Charge or replace battery.
Battery wiring not connected to starter
motor or defective, possibly insufficient
contact.
Clean connectors. Connect or replace
Ground wire to engine not connected,
defective, possibly insufficient contact.
Clean connectors. Connect or replace
ground wire.
Repair or replace starter motor.
Insufficient compression (no valve clearance,
leaky valves, engine overheated).
Adjust valve clearance, repair cylinder
head, tighten cylinder heads according to
specification. Investigate and remove cause
Engine defective (blocked or worn out).
Short cuircuit at capacitor connector, wiring or
ignition switch.
Magneto impulse coupling does not work.
Repair or replace impulse coupling, note as-
sembly clearance.
Ignition harness disengaged, mixed up or
damaged.
Fasten or replace ignition harness, Ignition
sequence 1-3-2-4. Note marking of sleeve
nuts.
Spark plugs wet due to excess fuel.
Remove spark plugs, clean and dry. Deter-
mine and eliminate cause of excess fuel.
Electrode gap of spark plug too wide.
Correct electrode gap to 0.4 to 0.5 mm or
replace spark plugs.