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LIMBACH L 2000 Series User Manual

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In stal la tion Ma nu al
L 1700
L 2000
and
L 2400 Se ries
Lim bach Flug mo to ren GmbH & Co. KG
Kot thaus ener Str. 5
53639 Kö nigs win ter
Ger ma ny
Tel.: 02244 / 9201 - 0
Fax: 02244 / 9201 - 30
Part-No. 905.170.010.000
Edi tion: 01.03.99
Limbach Flugmotoren GmbH & Co. KG
Flugmotoren
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LIMBACH L 2000 Series Specifications

General IconGeneral
BrandLIMBACH
ModelL 2000 Series
CategoryEngine
LanguageEnglish

Summary

Introduction to Limbach Engine Installation

Manual Title and Scope

The title of this manual is: Installation Manual for the LIMBACH L 1700, L 2000 and L 2400 Series Engines.

Foreword and Engine Installation Guidelines

Describes installation requirements, mandatory requirements, and recommendations for LIMBACH aircraft engines.

Applicability of the Installation Manual

This manual applies to LIMBACH L 1700, L 2000, and L 2400 engines, covering L 2000 series and L 2400 EF engines.

Copyright and Usage Restrictions

Manual is protected by copyright; reproduction in any form requires permission.

Engine Measurements and Definitions

Definitions for Engine Measurements

Provides definitions and illustrations for cylinder designation, direction of rotation, and engine interfaces.

Engine Cooling Systems

General Cooling System Description

General description of the cooling system requirements for LIMBACH engines.

Cooling for L 2000 Series Engines

Details air cooling for L 1700, L 2000, and L 2400 EB series engines, including cowling and baffle requirements.

Cooling System for L 2400 EF Engine

Details the cooling system for the L 2400 EF engine, featuring liquid-cooled cylinder heads and air cooling.

Cylinder Cooling Requirements

Describes air cooling for cylinders, specifying requirements for air quantity and pressure.

Cylinder-Head Cooling Components

Lists components for cylinder-head cooling: coolant pump, pipes, hoses, radiator, and expansion vessel.

Oil Cooling System Details

Explains the oil cooling system, requiring a radiator or heat exchanger and specific ducting.

Technical Data for Cooling Systems

Provides technical specifications for coolant flow, max coolant temp, radiator size, and air speed.

Generator Cooling Specifications

Describes generator cooling to prevent diode plate overheating and pre-cooling for the oil cooler.

Fuel System Installation

Fuel System General Requirements

General fuel system requirements: fuel types, chemical resistance, filters, and water traps.

Fuel System for L 2000 Series Engines

Fuel system requirements for L 2000 series: filter capacity, mechanical and electrical pump usage.

L 2000 Series Fuel System Connection Diagram

Illustrates a sample fuel system layout and its component symbol designations.

Carburetor System for L 2000 Series

Details constant depression carburetors and recommends carburetor heating systems for L 2000 series.

Fuel System for L 2400 EF Engine

Details the fuel system for the L 2400 EF engine, including electric pumps and pressure regulator.

L 2400 EF Fuel System Components

Lists L 2400 EF fuel system components: pipes, pumps, pressure regulator, and fuel lines.

L 2400 EF Fuel System Description

Explains the L 2400 EF fuel loop circuit for injection, tank function, and pump operation.

Engine Air Filter Installation

Describes the air filter's function, ducting, and importance for engine protection.

Electrical System Installation

General Electrical System Overview

Overview of the electrical system, highlighting starter power output and cable cross-section.

Electrical System for L 2000 Series Engines

Details the 12V electrical system for L 2000 series engines, including battery capacity and starter cable size.

Electrical System for L 2400 EF Engine

Describes the 12V electrical system for the L 2400 EF engine with electronic management.

L 2400 EF Engine Management Description

Details the L 2400 EF's electronic engine management system, fuel, and ignition control.

Connecting Engine Electrics

Explains connecting engine electrics, including ECU, wiring looms, and sensors.

Mounting ECU and Wiring Looms

Instructions for mounting the ECU with shock mounts and routing cable looms.

Engine Wiring Loom Connections

Details the division of engine cables into three looms and their specific connections.

Relay-Box (MCU) Connection

Explains how the relay-box (MCU) supplies electrical power to engine systems.

MCU Connection Test Procedures

Provides steps for testing the MCU connection using a diode test meter.

MCU and Emergency Battery Test

Describes how to perform functional tests on the MCU and emergency battery.

Engine Instruments Overview

Lists available sensors and instruments for engine monitoring, including part numbers.

Instrument Calibration Procedures

Provides calibration procedures for EGT, water temperature, oil pressure, and oil temperature instruments.

RPM Indicator with 9-Pin Connector

Details the pin assignments and connections for the RPM indicator with a 9-pin connector.

RPM Indicator with Generator Pickup

Explains how to connect the RPM indicator using a generator pickup.

Oil Pressure and Temperature Sensor Connections

Details sensor pin connections for oil pressure and oil temperature instruments.

EGT, Coolant Temp, and Warning Lamp Connections

Describes pin connections for EGT, coolant temp, and warning lamp indicators.

Status Indicator Functionality

Details the status indicator, including engine hour counter and warning LEDs.

Fuel Pump Connections

Explains the connection of electrically driven fuel pumps to plug X9.

Instrument and Panel Connections

Lists cockpit instrument connections to plug X7 on the ECU cable loom.

Ignition System Components

Describes the ignition system components: coils, modules, support, and leads.

General Electrical System Requirements

General requirements for the electrical system installation.

Wiring Diagram Bill of Materials for L 2000 Engines

Bill of Materials for the wiring diagram of L 2000 series engines.

Wiring Diagram Bill of Materials for L 2400 EF Engine

Bill of Materials for the wiring diagram of L 2400 EF engines.

Engine Mount Installation

Exhaust System Design

General Exhaust System Guidelines

General guidelines for exhaust system design: pipe routing, bend radius, and muffler recommendations.

Exhaust System for L 2400 EF Engine

Details the exhaust system for the L 2400 EF engine, including EGT sensor installation.

Propeller Selection and Recommendations

Recommended Propellers for L 2000 Series Engines

Lists recommended propeller types and manufacturers for L 2000 series engines.

Recommended Propellers for L 2400 EF Engine

Lists recommended propeller types and manufacturers for L 2400 EF engines.

Engine Vibrations and Resonance

Engine Cowling and Airflow Design

Cowling Design for L 2000 Series

Provides instructions for cowling design and air ducting for L 2000 series engines.

Cowling Design for L 2400 EF Engine

Details air inlets, air ducting, and air outlets for the L 2400 EF engine.

Engine Breather System

Explains the importance of crankcase breathing and warns against blocked breather lines.

Reference Literature

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