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Lincoln Electric CLASSIC II User Manual

Lincoln Electric CLASSIC II
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Operator’s Manual
CLASSIC
II
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM553-C | Issue D ate May-12
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
10219, 10219CV, 10220,
10220CV, 10628, 10629, 10872
and 10910
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
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Lincoln Electric CLASSIC II Specifications

General IconGeneral
Output Range30-250A AC/DC
ProcessesSMAW (Stick)
Input Voltage230/460/575
Output Current Range30-250A
Welding ProcessesSMAW (Stick)

Summary

Safety Information

Electric and Magnetic Field Hazards

Discusses hazards of electric and magnetic fields from welding.

Electric Shock Protection

Details risks of electric shock and precautions for welders.

Arc Rays and Fumes Safety

Covers dangers of arc rays, fumes, gases, and ventilation.

Welding Sparks and Cylinder Safety

Addresses fire/explosion risks from sparks, cylinders, and electrical hazards.

Product Information and Registration

Examine Equipment for Shipping Damage

Instructions for checking equipment for damage upon receipt.

Online Product Registration

Guide for registering the welding machine online or via fax.

Installation

Technical Specifications

Provides key technical data for the welder and engine.

Installation Safety Precautions

Essential safety guidelines to follow during equipment installation.

Location, Ventilation, Grounding, and Lift Bail

Specifies placement, airflow, grounding, and lift bail use.

Undercarriages and Cable Sizing

Guidance on undercarriage adaptation and recommended welding cable sizes.

Engine Oil and Fuel Requirements

Information on engine oil type, capacity, and fuel recommendations.

Battery Charging and Muffler Installation

Instructions for battery connection and muffler setup.

Operation

Operation Safety Precautions

Safety guidelines for operating the welding equipment.

General Description and Starting Procedures

Overview of the welder and instructions for starting the engine.

Cold Weather Starting and Duty Cycle

Guidelines for starting in cold weather and understanding duty cycle ratings.

Control of Welding Current

How to adjust welding current using range selectors and fine adjustment.

Idler and Auxiliary Power Operation

Explains the idler system and the use of auxiliary power outlets.

Maintenance

Maintenance Safety Precautions

Safety guidelines to follow before performing maintenance.

General Maintenance Instructions

Routine cleaning, contact maintenance, and oil/filter changes.

Cooling System and Bearings

Care for the air-cooled engine and bearing lubrication.

Commutator, Brushes, and Idler Maintenance

Procedures for commutator/brush care and idler solenoid maintenance.

Nameplate Inspection

Importance of inspecting and replacing nameplates for legibility.

Troubleshooting

How to Use Troubleshooting Guide

Guide on how to interpret symptoms, causes, and recommended actions.

Common Machine Problems and Solutions

Addresses common issues like heat holding, current generation, and arc quality.

Electronic Idler Troubleshooting

Specific troubleshooting guide for the electronic idler system.

Diagrams

Wiring Diagram - Codes 10628 & 10629

Electrical wiring schematic for specific welder code numbers.

Wiring Diagram - Codes 10219 & 10219CV

Electrical wiring schematic for specific welder code numbers.

Wiring Diagram - Codes 10220 & 10220CV

Electrical wiring schematic for specific welder code numbers.

Wiring Diagram - Code 10910

Electrical wiring schematic for a specific welder code number.

Dimension Print

Provides physical dimensions and mounting details of the welder.

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