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Lincoln Electric spirit II 150 User Manual

Lincoln Electric spirit II 150
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Technical Manual
SPIRIT II 150
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Date Purchased:
Model Number:
Serial Number:
THE LINCOLN ELECTRIC COMPANY
BK718113 Rev I |
Issue Date: 01-SEP-2015 4130 Carolina Commerce Pkwy Ladson, SC 29456 U.S.A.
© Lincoln Global, Inc. All Rights Reserved Phone: +1.843.695.4000 www.lincolnelectric.com
Automatic Plasma Cutting System
with FineLine High Definition Technology
®

Table of Contents

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Lincoln Electric spirit II 150 Specifications

General IconGeneral
BrandLincoln Electric
Modelspirit II 150
CategoryWelding System
LanguageEnglish

Summary

Safety

General Precautions

Essential safety guidelines for operator and equipment.

Ultraviolet Radiation Protection

Measures to protect against ultraviolet radiation exposure.

Noise Protection

Recommendations for hearing protection due to system noise levels.

Toxic Fume Prevention

Safety protocols for ventilation and fume management.

Electric Shock Prevention

Critical safety measures to prevent electrical hazards during operation.

Fire Prevention

Procedures to mitigate fire risks from sparks and flammable materials.

Explosion Prevention

Guidelines for handling compressed gases safely to prevent explosions.

Health Support Equipment Precautions

Safety considerations for individuals with medical devices like pacemakers.

Safety Standards Booklet Index

List of external publications for further safety information.

Specifications

System Description

Overview of the Spirit II system's capabilities and design.

System Components

Identification of standard and optional system components.

Power Supply Specifications

Detailed electrical and physical specifications of the power supply.

Torch Coolant Specifications

Requirements and details for the torch cooling system.

Automatic Gas Console (AGC) Specifications

Technical details for the automatic gas control unit.

Gas Supply Requirements

Specifications for plasma, shield, preflow, and marking gases.

Plasma Console Specifications

Physical and interface specifications for the plasma console.

Arc Starting Console (ASC) Specifications

Technical details for ASC with RHF and CleanStrike options.

Torch and Manifold Specifications

Dimensions and part numbers for torch and manifold assemblies.

5-Gang Manifold Specifications

Physical specifications for the 5-gang manifold assembly.

Airborne Noise Emissions

Data on noise levels generated by the system during operation.

Electromagnetic Compatibility (EMC)

Information regarding the system's EMC compliance.

Installation

Initial Inspection and Component Placement

Steps for inspecting components and choosing installation locations.

System Interconnection Diagrams

Diagrams illustrating system component connections.

Power Supply Primary Power Connections

Detailed instructions for connecting primary power to the unit.

Power Supply Output Connections

Guide for connecting power supply outputs to ASC and work table.

ASC and Cooling System Connections

Procedures for connecting ASC cables and cooling system hoses.

Torch Leads and Gas Connections

Instructions for connecting torch leads and gas hoses.

Gas Supply Connections

Connecting external gas supply lines to the Automatic Gas Console.

Plasma Console and Communication Connections

Connecting the plasma console and communication interfaces.

CNC Machine Interface Connections

Interface requirements for connecting to CNC cutting machines.

Filling the Cooling System

Step-by-step guide for filling and priming the coolant system.

Operation

Plasma Console Operation

Navigating and using the plasma console touch screen interface.

Setting Up to Cut or Mark

Process for selecting material, thickness, and cut/mark parameters.

Verifying Parameters and Torch Parts

Checking system settings and identifying required torch consumables.

Checking System Status

Interpreting system status indicators for operational readiness.

Purging Pressure Regulators

Procedure for adjusting and setting gas pressures via the console.

Making a Cut or Mark

Sequence of operations for initiating and performing a cut or mark.

Piercing Thick Materials

Techniques for safely piercing thick materials without component damage.

Cut Quality and Parameter Adjustment

Guidelines for achieving optimal cut quality and adjusting parameters.

Customizing and Saving Settings

Creating, saving, and managing custom cutting or marking setups.

Configuration Options

Exploring system settings like RS422, Hydrogen Cutting, and Language.

Diagnostics and Troubleshooting Tools

Using diagnostic tabs for system monitoring and error analysis.

Torch Consumables and Cutting Charts

Installing and Removing the Torch Head

Step-by-step guide for attaching and detaching the torch head.

Installing and Replacing Consumables

Procedures for replacing worn or damaged torch consumables.

Maximizing Consumable Life

Tips and guidelines to extend the lifespan of torch parts.

Inspecting for Damage

Visual checks for wear and damage on consumable parts.

Selecting Consumables

Charts detailing correct consumables for different materials and amperages.

Cutting Charts

Reference tables providing starting parameters for various cutting tasks.

Maintenance & Troubleshooting

Routine Maintenance Procedures

Regular checks and cleaning for optimal system performance.

Replacing Torch Coolant and Filter

Procedure for flushing and replacing the coolant and filter cartridge.

DSP Status Indicators and Sequence of Operation

Understanding power supply indicators and their operational sequences.

Error Codes and General Troubleshooting

Identifying system errors and common troubleshooting steps.

Chopper Test Procedure

Detailed steps for testing the power supply chopper module.

Parts List

Power Supply Components

List and location of parts within the power supply unit.

Console Components

Parts list for automatic gas, plasma, and arc starting consoles.

Torch and Manifold Assemblies

List of parts for torch handles, bases, heads, and manifolds.

Cables, Hoses, and Leads

Inventory of various cables, hoses, and connecting leads.

PCB Assemblies and Component Locations

Reference diagrams for PCB components in the power supply.

Internal Inova Console Option

Overview and Plug Identification

Introduction to the Inova option and its connection points.

Grounding and Interconnect Cables

Grounding requirements and specific cables for the Inova system.

Internal Inova Parts List

List of components for the internal Inova console.

Electromagnetic Compatibility (EMC)

EMC Background and Installation Guidelines

Information on EMC standards and proper installation practices.

Methods of Reducing Emissions

Techniques to minimize electromagnetic interference.

Serial Communication

System Initialization and Parameter Transmission

Steps for initializing the system and sending parameters via serial port.

Communication Error Checking

Methods for verifying communication integrity and identifying errors.

RS-422 Serial Commands Reference

Detailed reference of RS-422 commands for system control.

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